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  #21  
Old 02-06-2006, 07:43 AM
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gmcjetpilot gmcjetpilot is offline
 
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Default Interesting, thanks again

Quote:
Originally Posted by rv8ch
Francois gave me this foil, which I just scanned, so I hope he's ok with me posting it. They said that installed engine weight is about the same as with a lycoming 360.
I won't tell. That makes sense. They are very close to the Lyc below 75% power. The real key there is lean of peak Ops. That is the key. I suspect the Lyc data was at recommended best power mixture, which is totally fair. I think LOP for small Lycs can be hit or miss in practical real world application. The point is not that the Rotary is a fuel economy king but at least fuel econ with prudent power and mixture control can get decent fuel econ.

To play devils advocate, on a RV mission flying at low altitudes and high power you can see where the rotary might get the thirsty reputation. Their ignition and intake design may help, but the key is LOP ops. That kind of opens my mind up a little. For the low power high altitude cruise the rotary's fuel econ should be OK/not bad. However, even from their data it's obvious that at high power the rotary gets real thirsty. Again thanks Mick, very interesting. Cheers George
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  #22  
Old 02-16-2006, 01:43 PM
Rotary10-RV Rotary10-RV is offline
 
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Quote:
Originally Posted by gmcjetpilot
I won't tell. That makes sense. They are very close to the Lyc below 75% power. The real key there is lean of peak Ops. That is the key. I suspect the Lyc data was at recommended best power mixture, which is totally fair. I think LOP for small Lycs can be hit or miss in practical real world application. The point is not that the Rotary is a fuel economy king but at least fuel econ with prudent power and mixture control can get decent fuel econ.

To play devils advocate, on a RV mission flying at low altitudes and high power you can see where the rotary might get the thirsty reputation. Their ignition and intake design may help, but the key is LOP ops. That kind of opens my mind up a little. For the low power high altitude cruise the rotary's fuel econ should be OK/not bad. However, even from their data it's obvious that at high power the rotary gets real thirsty. Again thanks Mick, very interesting. Cheers George
Additionally intersting George is that the Foil Mickey printed shows the printed Lyc fuel flows at the preformance level that they print. Not casting any aspersions here, Lycoming doesn't publish the flows at higher outputs. I'm very interested in fuel flows at high outputs. The rotary is more rather than less efficient at higher HP levels. Tracy Crook has found that the rotary is very tolerant of LOP operation. He comments that he takes off LOP in his RV, as he is, "really cheap" by his own admission! The rotary's combustion chamber which contributes to higher fuel consumption numbers also seems to tolerate the LOP operation well. I guess this is a give some get some deal. Many thanks to Mickey for his tour info.

Bill
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  #23  
Old 02-16-2006, 03:18 PM
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Default No aspersions, but wishing so does not make it so

Quote:
Originally Posted by Rotary10-RV
Additionally interesting George is that the Foil Mickey printed shows the printed Lyc fuel flows at the performance level that they print. Not casting any aspersions here, Lycoming doesn't publish the flows at higher outputs. I'm very interested in fuel flows at high outputs. The rotary is more rather than less efficient at higher HP levels. Tracy Crook has found that the rotary is very tolerant of LOP operation. He comments that he takes off LOP in his RV, as he is, "really cheap" by his own admission! The rotary's combustion chamber which contributes to higher fuel consumption numbers also seems to tolerate the LOP operation well. I guess this is a give some get some deal. Many thanks to Mickey for his tour info.

Bill
No aspersions taken but it is kind of crazy to run the Lyc above 75% power anyway. The key to economy is get to the magic 75% and lean the **** out of it. No secret. However with that said, it does not matter if Lyc publishes FF at high output (which they do if you own official Lyc manuals with a nomagram), Mistral did publish Lyc numbers (actual or Lycoming numbers?) and they are better than the Rotary at high power.

Physics of a long skinny combustion chamber (Wankel) is such that it is inefficent. No aspersions just facts and physical limitation. I know people want it to be sooooo not true, but Wankel's are not fuel efficient, I know. Now with that said if you go right to altitude, and lean the **** out of your Mazda 13B, have good ignition, tuned intake & exhaust, you can do OK, not super great, OK. Down low on the "pipes" you are burning lots of gas, like any engine, but the Mazda does get more thirsty then pistons at high power. Wishing it was not true does not make is so. It is just the way it is. If you know that and adjust your operational techniques you can minimize the fuel penalty.


I agree with Tracy you can go LOP and believe the Mazda is tolerant of LOP, because there are only two rotors, firing more so power pulse unevenness will be less noticeable than a reciprocating engine. With 4 pistons, one pulse per two crank turns, if just one stumbles, it makes a difference. Tracy has my respect and is a straight shooter, but he is a true he is a true Disciple and believer. He is like a mad scientist in the best possible sense of the word. Also he actually flys the **** out of his own parts. Hat's off. Now can the average pilot/builder get the same LOP operation Tracy does. Yes but it will be work, by operational technique and engine tuning/tinkering. Same with Lycoming.


Depending how you fly the promised fuel economy of a Wankel may be less than realistic. Some people say they can LOP a Lycoming O320 with a carb! I find that hard to believe. A fuel injected Lyc, the bigger the better, 200hp, 260 hp, yes you can get LOP. Again its effort and you need to balance the injectors and have an engine monitor. Most homebuilders are more likely to do this. Lycoming says it is not practical on small Lycs because the GA population is not as crazy as we are, but for those willing to make the effort and tinker and fine tune, it is possible. The same applies to the Mazda or Subaru.


TURBO and SUPERCHARGING
My real feeling is with a Subaru or Mazda the best efficiency and only way to go is turbo charging (or supercharging with the Subaru). If Mazda offers a turbo and Subaru offers a super charger don't you think there is a reason? They know something. What works in a car is a real benifit in a plane.

Every engine theorist knows to best way to increase efficiency is increase compression. A turbo does that. Most of the time we are normalizing at altitude, but that is a boost, since the delta of induction to exhaust (ambient) is greater, thus a great pressure ratio.

Now a Lycoming can be turbo-ed and gain high altitude efficiency, but I think the water cooled engine has a turbo advantage. Water cooled engines are more detonation resistant and have better internal heat transfer. Air cooled Lycs can be turboed but you now need an inter-cooler and a bigger oil cooler to get rid of the extra heat of induction air compression. With water cooling you already can cool the turbo easily.

However the water cooling may be better for internal engine heat transfer it sucks for airframe cooling drag. Placing a radiators is the Achilles heal of water cooled engine installation in airplanes. I have only seen workarounds and make it works, but nothing elegant. Look at a P-51 and get back to me.

Air cooled engines in airframes designed for air-cooling are super efficient from a cooling DRAG stand point. Yes they are not as good for heat transfer of the internals but we have had 80 years of perfecting air cooled aircraft engines. The military, NASA and the who who's of 20th century industry has worked the problems of air cooled aircraft engines and installations. When some one makes an airframe just for water cooling than you will see better performance numbers. I know the Thunder Mustang set some records with a Falcon V12 (N2O) in a P-51 clone. That is my point. The Thunder Mustang airframe was made for water cooling. The RV is not.

Never the less if I had a Mazda or Subaru it would be Turboed or Supercharged. I would not mount the heat exchangers in the stock Van's cowl original air inlets, like Eggy does. That works but its draggy. Wishing it was not does not make it so. It works. It looks OK but these are inlets for AIR COOLED ENGINE. They way powersport (rotary engine kit) did it is better with the single chin scoop. It could likely still be even better, but it is a great start.

It is possible you will never get H2O engine airframe drag down to an equivalent air cooled engine. Well at least that is true unless some one comes up with some break thru exchangers, skin cooling or some cooling tunnel integral to the airframe. A stock RV airframe will not hack it. Again wish it was not so, but its true. That big *** radiator is a bummer for you water cooled guys, and usually it is an after thought in the installation.




COOL ENGINE: Echotec $4500.00 NEW, 205 HP
http://www.crateenginedepot.com/stor...66-P826C2.aspx

Here is a hop up book:http://greenwoodchevy.com/Merchant2/..._Code=GCGPPEDH

This might be cool for a RV-9. Yes it is 205hp, but people forget the reduction drive waste hp. Also you are not going to be winding it up 5,600 rpm. I think 160 hp at the prop flange is a realistic goal. Also with the narrow engine you can make a skinny cowl, like a P-51. While you are at it, why not a belly scoop, like a P-51? $4500 for a NEW engine. Not bad. Add an A/C compressor and have an AC RV! (kidding)

The EchoTec has a supercharger, again compression is the key, and water cooled engines are more tolerant to higher compression or "compressed induction" than air cooled engines. I would exploit the water cooling for all she is worth and turbo or supercharge. It will not help much down at low altitudes (fuel economy wise), but high altitude performance will be good; If and that is a big If, you install the radiator'(s) with min cooling drag.


COOLING DRAG

Min cooling drag is taking 200 mph dynamic air pressure, slowing it down, passing it thru the cooling core, expanding the air again and exiting the air parallel to the free air stream with min internal loss. Easier said than done. That is why the P-51 was so awesome, but to be real, it did not hurt that it had 2000 hp either.

Again I wish Mistral all the luck in the world and think their 3-rotor turbo engine might be hit, BUT they must keep cost down, weight down and have a complete low drag package. That cowl abomination of their Piper test bed Arrow is not pretty or efficient. Wishing it was not so will not make it so. Still waiting for Arrow miles per gal VS. speed numbers. Dyno numbers mean nothing unless its in the plane.

I am looking forward to all the new Rotary engine installations to come, Mistral, homemade or other. Keep inventing but it is a big puzzle and it all has to fit. Right know weight and cooling drag are your enemies. (Not me)


George

Last edited by gmcjetpilot : 02-16-2006 at 04:47 PM.
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  #24  
Old 02-17-2006, 12:06 AM
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rv6ejguy rv6ejguy is offline
 
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Even liquid cooled turbo/ supercharged engines require additional oil cooling and intercoolers and this unfortunately creates more drag. You just can't escape that the compressor adds heat to the charge and this adds more heat to the engine. I routinely see compressor discharge temps near 100C in a climb above 10-12,000 feet. Eggenfellner had to add an intercooler to his supercharged engines after finding out that induction air was getting too hot.

I think you could do a decent rad layout on a taildragger RV without the nose gear structure in the way. This would allow a pretty good belly scoop design if you moved the exhausts outboard. Tri-gear RVs are that much harder to do properly. I'm working on my -10 rad/ belly scoop setup now. I've got over 40 hours into it now and it's still a ways off. Internal drag should be pretty low but this will be offset by the external drag of a pretty big scoop to house the custom rad. Won't know until it flies how this setup performs. Fingers crossed.

On the Wankel note, John Slade will soon have his new TO4 turbo installed on his high compression 13B Cozy. He plans to do extensive speed/ fuel flow tests and compare the numbers to several Lyco powered airframes. This should enlighten all of us. John is a straight shooter and is using Tracy's EFI so he can easily tune LOP in cruise.
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  #25  
Old 02-17-2006, 12:44 AM
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gmcjetpilot gmcjetpilot is offline
 
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Default Waiting eagerly

Quote:
Originally Posted by rv6ejguy
On the Wankel note, John Slade will soon have his new TO4 turbo installed on his high compression 13B Cozy. He plans to do extensive speed/ fuel flow tests and compare the numbers to several Lyco powered airframes. This should enlighten all of us. John is a straight shooter and is using Tracy's EFI so he can easily tune LOP in cruise.
Hummmm compressed air is hot, water cooling does not help the air. I assumed that the engine would tolerate the pre-heated charge, but than hot air is not as dense. That creates diminishing return on power; combined with less available cooling air as you fly higher (less molecules) you are toasting the engine. I did not know the Eggy needed to add inter-cooling to the supercharger version. That's too bad. Its a hassle to install an inter-cooler as you say, but does add power. The one turbo Lyc RV-8 floating around is very nicely done has an inter-cooler, but its a nightmare of hoses.

The RV-10 sounds like a winner rv6ejguy. What ever drag your belly scoop might add, you should be taking drag from the stock cowl by removing the stock inlets.

Hi comp rotor and turbo (don't know what a TO4 is, but guess "T "stands for Terminator). Sounds powerful, especially at altitude. DO you think that will be reliable? AND does it require an inter-cooler? The pusher guys are real clever in reducing cooling drag of their air-cooled power plants. I think the pusher configuration plus fiberglass construction lends itself to modifying and making a good radiator installation. I think it will be cool (no pun intended). There was a fairly exotic Subaru pusher (EZ) in the EAA mag a few years ago. It used a long carbon fiber prop extension.

George

Last edited by gmcjetpilot : 02-17-2006 at 01:02 AM.
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  #26  
Old 02-17-2006, 11:11 AM
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Unfortunately I still need the stock RV10 inlets for the intercoolers, oil cooler and compressor inlets so I'll still have higher drag than an IO-540 installation. I don't expect to be able to do much better until I'm over 10,000 feet.

The Cozy has already flown with a stock Mazda turbo and has terminated a couple due to over speed conditions at altitude. I helped John in matching a proper Garrett TO4 unit. He has always had an intercooler on it. Yes, the pusher guys can probably get a better rad/ intercooler setup due to packaging in these designs. They are working pretty well with NACA ducts feeding them however the total cooling drag equation is still not answred at this time. John's testing will be very enlightening.

There are a few other turbo 13Bs flying. Will it last? Well that hasn't been proven in the long term yet. At least they are easy and cheap to rebuild.

The pusher guys are very innovative with engines, props, ducting compared to us tin bashers. There are many auto engined ones flying. It is vey interesting to follow their developments, triumphs and failures.

The Eaton blower engines discovered the high charge temps above 8000 feet or so. The adiabatic efficiency of these is inferior to a good turbo so this is no surprise.

Interesting article on Bruce Bohannon's altitude record Tiger RVXXX in July/ Aug. '05 EAT mag. 400F compressor discharge temp at 47,000 feet, less than 100F out of the massive intercooler mounted behind the firewall, CHT 525F, Oil 260F, EGT 1800F. Someone screwed that Lyco together well!
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  #27  
Old 06-12-2006, 10:23 PM
Bitsko Bitsko is offline
 
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Default One things to consider

Newbie here, trying to talk myself into building an RV. Being an experimental kinda guy, I've been looking hard at alternative engines. The Mistral seems to be the only realistic AIRCRAFT engine alternative out there.

If I were to do a Lyc or a clone, I'd want the FADEC and electronic engine monitoring. That stuff just turns me on. Since I'm planning on those gadgets anyway, the Mistral package looks more attractive. It includes its own FADEC, with dual-redundent "everything", along with an electronic monitor for the panel. It also includes the starter and alternator.

Compare apples to apples, and the price difference between a 180 hp Lyc clone with FADEC and monitor, compared to the 230 hp Mistral turbo, is very small. You end up with an extra 50 hp for $1000 or so. Not a bad deal, if you ask me.

If you want a Plain Jane Lycoming with carb and magnetos then all bets are off, of course. But the Mistral is a relative bargain if you want all the goodies.

It'll be a few years before I make any decisions, and things will change radically by then. But if I were doing it TODAY, I'd get the Mistral. Hopefully the kerosene version will hit the market by then. That'd be just the ticket!

p.s. A belly scoop for the radiator would like like a P51. Draggy, certainly, but tres chic.

Has anyone considered an automotive-type electric cooling fan (or fans) mounted to the radiator? Many of them are very thin and should fit in a tight installation. They draw a lot of amps, of course.

Last edited by Bitsko : 06-12-2006 at 10:26 PM.
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  #28  
Old 06-12-2006, 10:38 PM
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rv6ejguy rv6ejguy is offline
 
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The belly mounted rad concept if properly executed offers lower drag than cowling mounted solutions which generally suffer from poor pressure recovery due to short inlet geometry and high internal drag due to packaging concerns within the cowling. Oblique mounted rads suffer from high pressure loss due to the air having to turn 180 degrees. Do you see either of these solutions on any WW2 liquid cooled aircraft? Every successful design uses pod mounted rads.

Fans create tremendous flow blockage and drag in flight so these are not a great idea if low drag is a concern.
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  #29  
Old 06-13-2006, 07:53 AM
Yukon Yukon is offline
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Default Engine Failures.........

Quote:
Originally Posted by Rotary10-RV
Powersport's site is back up though they continue to be hanging on by their fingernails. The plane (Jim Clark's) that went down had an electrical failure not engine. Sad as it is a well concieved package.
Bill Jepson
Bill,

The electrical dependancy of all current automotive style conversions is a major shortcoming when installed in aircraft (IMHO). To me, (and the FAA) if your fuel and ignition system is dependent on your electrical system for it's operation, it is not suitable for use in an aircraft. I have been let down time and again by the 50 cent diodes in alternators, and the batteries they are tied to.

It seems to be common thinking amongst the alternative engine crowd the when systems of an alternative engine cause an airplane to go down, it didn't really experience an engine failure. Egg will tell you that he didn't really have
an engine failure, although the results are the same. Egg will also tell you that Ray Doerr didn't have an engine failure, it was a fuel system failure that caused the loss of his -9. Dave Leonard will tell you that it is not the rotary's fault that he landed on a road when he ran out of coolant.

Purpose-built aircraft engines have many advantages over automotive technology retrofitted to aircraft. I have a hard time imagining why anybody would trade the reliability, smoothness and simplicity of a certificated Lycoming for the unknowns of a prototype car engine. What are your reasons Bill?

John
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  #30  
Old 06-13-2006, 09:19 AM
Bitsko Bitsko is offline
 
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If I understand correctly, the Mistral has totally separate redundent fuel injection, ignition and engine controls. I would imagine they could be run off separate electrical busses.

I don't know if the Aerosance has that level of redundency. That would be my first question before pulling the trigger on any sort of FADEC system, Mistral or otherwise. I want complete redundency, as well as a "limp home" setup in case BOTH systems fail. The Mistral seems to have that covered.

I agree that an automotive system is a bit iffy. If your engine conks out in your car, you call AAA. The stakes are a wee bit higher in an airplane. Especially one that has the sink rate of an anvil. (Well, okay, not an ANVIL, exactly. Maybe a brick. A lightweight brick.)
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