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12-05-2005, 01:11 PM
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Join Date: Jun 2005
Location: Cedar Park, TX
Posts: 3,152
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Plastic brake line comments?
I'm interested in hearing from people with more than about 100hrs flying their projects on the suitability of the plastic brake lines in the cockpit with respect to annoying leaks. I understand that some feel it is much easier to just put in braided lines to start with. (Note: I'm just talking about on the master cylinders and reservoir, not down to the gear.) I'm currently trying to decide whether to use what came with the kit or have some braided lines made. Would you do it differently next time?
__________________
Scott Card
CQ Headset by Card Machine Works
CMW E-Lift
RV-9A N4822C flying 2200+hrs. / Cedar Park, TX
RV8 Building - fuselage / showplanes canopy (Done!)
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12-05-2005, 02:37 PM
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Join Date: Jan 2005
Location: Round Rock, TX
Posts: 807
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Heres some info on the parts needed.
http://www.jeffsrv-7a.com/FUSELAGE/04-12-08.htm
and Scott, gimmie a call sometime. I hear your canoe is about ready for a stand...
-Jeff
512-699-8505
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12-05-2005, 03:02 PM
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Join Date: Jan 2005
Location: eugene, oregon
Posts: 206
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The lines feeding fluid to the master cylinders in my RV-6 are plastic and have not leaked a drop of fluid in the nearly two years I've owned this airplane. At this years condition inspection, the fluid level was where I'd put it a year before.
Bob Severns
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12-05-2005, 04:14 PM
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Join Date: Jan 2005
Location: Peshtigo, Wisconsin
Posts: 767
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It's my understanding that the lines in question are low/no pressure lines and that the plastic lines are more than adequate.
A question I have, however, concerns the fittings for them. My kit came with plastic elbow fittings, the same style as that for the connection to the reservoir. Anyone else use these fittings?? I have them installed and am about to fill'er up with brake fluid. I'll report back with my findings.
Regards,
__________________
Jeff Orear
RV6A N782P
Peshtigo, WI
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12-05-2005, 04:32 PM
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Moderator/Tech Counselor
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Join Date: Jan 2005
Location: East Troy, WI
Posts: 1,983
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In my 7A kit Van's provided brass elbows with brass inserts for the plastic tubing. The only plastic fittings for the brake lines are the ones off the reservoir. Here is a shot of my brake line installation. I used plastic tubing from the reservoir to the top of the pilot master cylinders. The rest was braided hose and AL tubing. I have had no leaks in two years.
Roberta

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12-05-2005, 05:36 PM
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Join Date: Jan 2005
Location: Shellmans Bluff, GA
Posts: 517
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follow-up question
I have the plastic lines, no leaks. However, I have had some trouble getting the air completely out of the lines. Brakes work, but the right is a tad less effective than the left.
I have bled them from the bottom, two or maybe three times. I may be doing something wrong so here's the steps I took.
1. pulled the brake pedals all the way in the up position (not depressed)
2. opened the top of the reservior.
3. pumped with oil can type hand pump through the fitting at the brakes.
4. as the fluid made its way to the reservior and filled the reservior
5. stopped pumping and closed the fitting.
6. replaced top fitting on reservoir.
7. after 3 trys, brakes work, but I still see some air in the lines and the right brake not as strong as the left.
Brake experts out there. What am I doing wrong? thanks, jack
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RV9A N489JE - Flying
Eagle Neck Airpark
Shellmans Bluff, Georgia
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12-05-2005, 06:00 PM
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Join Date: Jan 2005
Location: eugene, oregon
Posts: 206
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I helped a friend with a brake conversion on an N3N-3. I made a pressure bleeder out of a garden sprayer with a soft plastic tube adapted to the wand. It enabled me to get enough fluid through the system to get all the air out. Be sure your master cylinders are at the top of their stroke before trying to bleed the system.
I'd always used a pump oil can to bleed the brakes on our Cessna and it had worked well. The system on the N3N-3 required more volume to bleed than the pump oil can would hold. I haven't had to bleed the RV-6's brakes yet.
Bob Severns
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12-05-2005, 09:03 PM
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Join Date: Jan 2005
Location: Peshtigo, Wisconsin
Posts: 767
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Roberta:
The fitting that is shown at the rear of the reservoir in your picture is the type that Van's supplied for my master cylinders as well. I kept looking for the brass type with the little brass insert all over the place until I realized that these plastic ones were substituted.
Dunno. Will see how it pans out........
Regards,
__________________
Jeff Orear
RV6A N782P
Peshtigo, WI
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12-05-2005, 10:14 PM
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Join Date: Dec 2004
Location: I live in on the Rosamond Skypark (CA) and am married to Victoria (Tuppergal).
Posts: 982
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2330+ hours in our RV-6A using plastic and no leaks... Rosie
__________________
Paul A. "Rosie" Rosales
Rosamond Skypark (L00), CA
RV-6A, 4200+ hours since 7/4/2000
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12-06-2005, 07:15 AM
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Join Date: Mar 2005
Location: Dallas area
Posts: 10,762
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12 1/2 years with plastic lines in the cockpit with absolutely no problems.
Mel...DAR
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