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Old 02-20-2009, 08:46 AM
Tkitchen1 Tkitchen1 is offline
 
Join Date: Aug 2007
Location: Galesburg Illinois
Posts: 29
Default Straight vs Tapered bore

Hello all, I have an O-320 Lycoming that I am going to rebuild. I have 20+ years building drag racing engines. I understand that the factory puts a taper in the top of the cylinder bore to compensate for thermal expansion. I also know of a cylinder re builder that provides straight bore cylinders for lycomings. Does anyone have any information about the pros and cons of each?
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Old 02-20-2009, 09:04 AM
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rocketbob rocketbob is offline
 
Join Date: Jun 2006
Location: 8I3
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I have had cylinders done by Chuck Ney, and they are doing fine. I have another engine I recently did an overhaul on, a 300hp 540, that will be flying soon and all of the cylinders are straight-bore steel, also done by Chuck. The Lycoming overhaul table of limits lists bore clearances for cylinders with straight bores. I don't believe for one second that taper is intentional, its there since the head is a .015 shrink fit and the manufacturers don't want to do a secondary machining operation. I believe the 0-235's however have a straight bore, perhaps that is one of the reasons why they have a 2400hr TBO.
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