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02-03-2009, 11:29 AM
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Join Date: Dec 2008
Location: Mckinleyvill, CA
Posts: 33
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Rivets
This is my first posting. I'm assembling the empennage for a RV-9A and looking at the possibility of annealing the rivets before installation. I have talked with RV builders who have used this procedure on each of the airplanes they have built and all were very pleased with the ease of driving this type rivet. Their annalogy was "it's the difference between slicing butter right out of the refrigerator and butter that was at room temp". The key to proper annealing is temperature control, time at temperature and rapid quenching. I have the tools to do this. The one builder I have talked with has even accomplished a series of destructive tests and found that the strength of the rivets after annealing were equal to or better than the Alcoa stats. I know that Van does'nt recommend any change in procedure or modification to his kits primarily for potential litigation issues. Would really appreciate any input pro or con.
Thanks
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02-03-2009, 11:44 AM
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Join Date: Jan 2005
Location: Austin, Tx
Posts: 333
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I say waste of time ...
I'm pretty sure this has been discussed before, and if I remember right, about half the people thought it was a good idea, and half thought it was a waste of time. I fall in the "waste of time" camp.
Driving rivets is a simple skill that can be learned in under an hour of practice. The rivets are designed to be driven straight out of the box (or bag, or whatever). They require no further preparation, other than to ensure that they are the correct size (width and length) and type. Although rivets may be easier to set after being softened a bit, I have to believe that the time spent annealing them will far exceed the benefit that you get from the annealing.
But, that's just my opinion.
Tracy.
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02-03-2009, 11:51 AM
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Senior Curmudgeon
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Join Date: Sep 2005
Location: Dayton Airpark, NV A34
Posts: 15,408
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Welcome to VAF!!!!
Quote:
Originally Posted by redwoodcstrvr
This is my first posting.
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Frank, welcome aboard.
Good to have you here, your questions will surely get answered soon. 
(Will give you a chance to choose the answer you want??)
MY dos centavos-----anneal them for really thin skins, or for fiberglass. Beyond that is just not necessary.
__________________
Mike Starkey
VAF 909
Rv-10, N210LM.
Flying as of 12/4/2010
Phase 1 done, 2/4/2011 
Sold after 240+ wonderful hours of flight.
"Flying the airplane is more important than radioing your plight to a person on the ground incapable of understanding or doing anything about it."
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02-03-2009, 12:27 PM
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Join Date: Mar 2007
Location: Sonoma County
Posts: 3,821
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Quote:
Originally Posted by Mike S
Frank, welcome aboard.
Good to have you here, your questions will surely get answered soon. 
(Will give you a chance to choose the answer you want??)
MY dos centavos-----anneal them for really thin skins, or for fiberglass. Beyond that is just not necessary.
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For fiberglass parts, nutplates and non structure parts, you can use 426A and 470A rivets. They are soft and have no dimple in the head.
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02-03-2009, 12:31 PM
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Join Date: Jan 2005
Location: Marion IA
Posts: 1,095
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I'm probably 75% (or more) done with the rivets on the -9A and I can't see why you'd want to do this. With good tools riveting is just not that hard. Back when I started the tail I dreaded the rivet gun (dent-o-matic). Now I find it as easy to shoot/buck or squeeze rivets. I only occaisionally have to drill one out.
I think the time you spend annealiing would be better spent building... but that's my opinion.
dave
__________________
Dave Gribble VAF #232
Building RV-9A N149DG (slider, IO-320, IFR)
Restored and Flying Beech Super III N3698Q
Marion IA
Struggling with fiberglass
There is no sport equal to that which aviators enjoy while being carried through the air on great white wings." Wilbur Wright, 1905
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02-03-2009, 12:56 PM
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Join Date: Jan 2005
Location: SoCal
Posts: 2,061
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I understand that annealed rivets will require less force to squash, but unless you're planning on setting them with your teeth, I can't see how it will make things any easier.
Having said that, if I had it to do over again, I would spend the bucks and get one of those nifty tungsten bucking bars.
__________________
Steve Zicree
Fullerton, Ca. w/beautiful 2.5 year old son 
RV-4 99% built  and sold 
Rag and tube project well under way
paid =VAF= dues through June 2013
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02-03-2009, 01:10 PM
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Join Date: Oct 2006
Location: Garden City, Tx
Posts: 5,122
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Quote:
Originally Posted by szicree
Having said that, if I had it to do over again, I would spend the bucks and get one of those nifty tungsten bucking bars.
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You got my vote there - buy the tungsten bar and forget annealing the rivets.
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Greg Niehues - SEL, IFR, Repairman Cert.
Garden City, TX VAF 2020 dues paid 
N16GN flying 700 hrs and counting; IO360, SDS, WWRV200, Dynon HDX, 430W
Built an off-plan RV9A with too much fuel and too much HP. Should drop dead any minute now.
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02-03-2009, 01:18 PM
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Join Date: Sep 2007
Location: Albuquerque, NM
Posts: 659
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I bought one of the Webster tungsten bucking bars pretty early in the project, and am glad I did. Every once in a while I try to use one of my older steel ones and it always surprises me how much more effort they require.
__________________
Andy Compton, PhD EE
RV-10 - #41414 (building)
RV-9A - N643AC (built,flying,sold,missed)
My blood and sweat, the Wifey's tears
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02-03-2009, 03:24 PM
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Join Date: Dec 2006
Location: UK
Posts: 368
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The "standard" 'AD' (2117D) rivets are intended by design NOT to be heat treated before use.
See Table 4-8 Aircraft Rivet Identification on page 4-17 of AC 43.13-1B Chapter 4 for details of rivet types that DO need to be heat treated before use. This table also shows shear and bearing strength of the various rivet types.
Personally I couldn't be bothered with all the fuss of using rivets that require heat treating. But if you want to do it, source the correct rivets and you'll be fine..... but your project will take you longer to complete than it need.
I bought some tungsten bucking bars from Johnston Tools ( http://www.johnston-tool.com/ ). Choice, pricing and service were all very good.
Steve
RV-7
UK
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02-03-2009, 03:31 PM
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Join Date: Dec 2006
Location: UK
Posts: 368
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p.s. The small JT106 and JT107 tungsten bucking bars are currently advertised at $75 each on the Johnston Tools website.
Last edited by shuttle : 02-03-2009 at 03:38 PM.
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