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  #1  
Old 01-09-2009, 08:17 PM
David-aviator David-aviator is offline
 
Join Date: Feb 2005
Location: Chesterfield, Missouri
Posts: 4,514
Default N707DD is Flying Again...:)

Would you believe, 61F in St. Louis on January 9, 2009, clear skies and almost no wind! And not only that, I finally got all the ducks lined up with regard to installing the Barrett Lycoming IO360-X, AFP fuel injection system and Catto prop. What a break with this beautiful day - it was time to launch. With neighbors John and Gloria Roser flying chase in their RV-6A, N707DD took to the air for the first time since July 17 when it was grounded for the engine change from the Subby H6.

The flight was almost uneventful with oil temp topping out at 170F and the highest CHT observed to be 348F. The engine with the Catto 3 blade prop is almost as smooth as the Subaru. This was an engine break-in flight so not much happened for 30-40 minutes running at about 75% at 4500'. Observed fuel flow was like 19 gph so for sure the EIS 4000 flow sensor needs a different calibration number than 200, the engine can not be burning that much fuel.

But when both tanks got down to about 7 gallons, I decided to make for the barn. John and Gloria were standing by at 2500' taking pictures of the sun set when I commented I can't get this thing to slow down. Fixed pitch verses constant speed prop makes for a completely different flying experience. Finally I got it back 80 knots and lowered 20 flaps and on final went to 40. Problem was, I was a bit high to clear the trees on the west end of our 2200' runway and even with idle power the thing accelerated to 85 knots from about 70 real quick when I did the usual dump over the trees and I decided this is not going to work so power up to go around. On the go the flaps retracted to about 15 and that was it. The flap motor failed! Well, long story short, it took 3 approaches to finally get the thing lined up, on speed, clear the trees, not accelerate and land. What worked was coming in low and slow at 70 knots with a little power, not dump it over the trees but make a constant on speed descent to the touch down point at about the 1500' foot mark on the runway. The airplane was easily stopped in about 1000' even with the slightly melted frost grass surface.

Not much more to say about the flight except the take off performance definitely was anemic compared to the H6 and the MT constant speed prop. With this engine I am experimenting with a direct un-filtered ram air intake, but I don't have the nerve to use it on the ground yet, so it was filtered air from inside the cowl for take off. Once I got to about 1000' AGL I slowly opened the ram air inlet and closed the filtered air intake. Wow! RPM went up from 2250 to 2450 like right now. The airplane felt like it got a kick in the butt, it do make a difference. I'm undecided whether or not to stick with this internal filtered air set up but I guess I can think about it while fixing the darn flap motor.

Beyond that, it sure is good to be flying again.
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  #2  
Old 01-09-2009, 08:22 PM
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Ron Lee Ron Lee is offline
 
Join Date: Jun 2005
Posts: 3,275
Default

I don't know what the auto engine horsepower was but constant speed prop to fixed pitch may be most of the difference.

Funny about not being able to slow it down. You just have to approach the pattern differently. Coming in full power and expecting to be at the right airspeed on final won't happen.
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  #3  
Old 01-09-2009, 08:28 PM
gasman gasman is offline
 
Join Date: Mar 2007
Location: Sonoma County
Posts: 3,821
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Do you have pictures of your ram air setup?
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  #4  
Old 01-09-2009, 09:56 PM
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scard scard is offline
 
Join Date: Jun 2005
Location: Cedar Park, TX
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Congrats David, I've been following your progress all the way from me having many tens of thousands of dollars in the hands of a subaru seller. The lycoming is really something if you can wind it up to the rated 2700 rpm on takeoff. It makes me smile every time... Great to see you back in the air.

Cheers,
Scott
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  #5  
Old 01-09-2009, 10:10 PM
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flytoboat flytoboat is offline
 
Join Date: Dec 2006
Location: Collinsville, IL
Posts: 620
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David,
Good to see you back in the air again. Looking forward to your synopsis of Lyc vs Subbie once you get accustomed to the new power plant.
Good luck,
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  #6  
Old 01-10-2009, 06:56 AM
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mburch mburch is offline
 
Join Date: Feb 2005
Location: Northwestern USA
Posts: 1,209
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Congratulations Dave! I've been following your progress since we both had car engines in our airplanes way back when. Glad to hear you're back in the air!

mcb
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  #7  
Old 01-10-2009, 07:11 AM
sjhurlbut sjhurlbut is offline
 
Join Date: Jan 2005
Posts: 833
Default Welcome back

David,

Congrats and welcome to the Lycoming world! As you know I flew the Subie EJ25 RV-7A as my first build. My new RV7A is Mattituck TMX IO-360 with horizontal induction. The take-off (and cruise) performance doesn't even compare.

Glad to hear everything is well! Your determination over the past few years has been impressive.

Steve Hurlbut
7A Flying

Last edited by sjhurlbut : 01-10-2009 at 07:14 AM.
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  #8  
Old 01-10-2009, 07:32 AM
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Geico266 Geico266 is offline
 
Join Date: Feb 2005
Location: Huskerland, USA
Posts: 5,862
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Quote:
Originally Posted by sjhurlbut View Post
Your determination over the past few years has been impressive.

Steve Hurlbut
7A Flying
Boy, you got that right.

Well done David.
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  #9  
Old 01-10-2009, 07:35 AM
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rv6ejguy rv6ejguy is offline
 
Join Date: Mar 2005
Location: Calgary, Canada
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Glad to hear you are back in the air David.

The fixed pitch RVs I've been in certainly lack takeoff and initial climb performance compared to variable pitch/ CS ones but cruise should be good once you get it wound up. The Lycoming probably has a lot more residual thrust at idle compared to the Sube so that may take some getting used to.

Will be interesting to see the comparison numbers in the same airframe once you get everything sorted out.
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  #10  
Old 01-10-2009, 08:03 AM
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Ironflight Ironflight is offline
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Join Date: Jan 2005
Location: Dayton, NV
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Congratulations David - glad to hear that you have it back together and flying!

Fixed pitch? Yup - welcome back to the world of slippery airplanes.....

Paul
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