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11-18-2008, 04:38 AM
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Join Date: Jun 2008
Location: Charlottesville, VA
Posts: 801
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Panel Ground
I'm in the process of wiring up my panel. I want to have really good grounds for every device at the panel. I have bought grounding blocks from Stein to ground each wire to, and I will run a wire from the grounding blocks to the battery ground in order to keep all grounds in the airplane at the same potential. Question: which size wire should the battery ground be? I was thinking about an 8 AWG. The next wire size that I have in my wire inventory is a 12 AWG. I don't see any disadvantage to the #8 except for just a little extra weight. I do not intend to ground the grounding blocks to the airframe at the panel. Thoughts?
Jim Shannon
RV-8 N52VV
Charlottesville, VA
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11-18-2008, 04:59 AM
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Join Date: Aug 2005
Location: savannah
Posts: 355
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8 is plenty
8 is probably overkill- - especially if your panel is mostly solid state stuff.
__________________
james kleen
savannah
RV8sp - RV3
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11-18-2008, 05:48 AM
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Join Date: Nov 2007
Location: Cary, N.C.
Posts: 1,216
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Just as a general rule...size the wire according to the alternator capacity...whatever size wire you chose for the alternator output, that is the minimum size to use on the ground block. If you think you will ever AMP-UP to a larger alternator, now is the time to plan on that wire gauge selection.
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11-18-2008, 08:57 AM
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Senior Curmudgeon
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Join Date: Sep 2005
Location: Dayton Airpark, NV A34
Posts: 15,408
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Quote:
Originally Posted by flickroll
Question: which size wire should the battery ground be?
Jim Shannon
RV-8 N52VV
Charlottesville, VA
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As I read the first part of your post, you were only listing electrical loads in the panel.
Your question above however is a bit confusing  If you looking for the size wire to take your instrument ground block back to the battery, the #8 will be way more than enough.
But if you want to just ground the battery to the airframe, and let the airframe carry all of the ground loads, then the #8 will become a short lived fusible link for the starter.
Use a heavy ground strap, or a cable at least the size of your starter feed cable to ground the battery. You can then run the #8 from that ground point back to your instrument ground block, although it is going to be redundant to the airframe carrying the same load. Many folks do add the wire, as extra insurance against electrical noise.
On a firewall mounted battery setup, I would add it. For a rear battery, probably not.
Good luck.
__________________
Mike Starkey
VAF 909
Rv-10, N210LM.
Flying as of 12/4/2010
Phase 1 done, 2/4/2011 
Sold after 240+ wonderful hours of flight.
"Flying the airplane is more important than radioing your plight to a person on the ground incapable of understanding or doing anything about it."
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11-18-2008, 09:57 AM
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Join Date: Jan 2005
Location: Las Vegas, NV
Posts: 488
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Try Aeroelectric Connection.
for the Avionics, I used his suggestion of a mated pair of 25 pin Dsub connectors with multiple wires from the connectors to the ground block. This lets you crimp a male pin on each ground wire for the electronics, and just push it in the DSUB block. See page 18-11 of this PDF:
http://www.aeroelectric.com/articles...8Audio_R11.pdf
For the heavier loads I ran panel ground wires of appropriate gauge for each device (say a switch or whatever) directly to the "forest of tabs" ground block on the aft side of the firewall.
__________________
Terry F.
RV 7A N457RV
250 hours and lovin it! 
Southern Nevada EAA Chapter 1300 - www.eaa1300.org
Paid VAF 03/17
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11-18-2008, 04:00 PM
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Join Date: Jun 2008
Location: Charlottesville, VA
Posts: 801
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Sorry for the confusion. What I am trying to do is eliminate all electrical noise before it has a chance to start. So what I want to do is have a single point ground for all panel mounted devices, and this grounding system will be interconnected grounding blocks (2 ea.) with a #8 wire run back to the battery ground on the firewall. Thus by doing it this way there cannot be instrument grounds with differing potentials. The wire from the battery negative to the firewall ground (which also grounds the engine) is a #2 AWG cable. The #8 I am referring to is only a wire used to commonly ground all of the instruments.
Jim
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11-18-2008, 04:42 PM
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Join Date: Sep 2006
Location: Bozeman, Montana
Posts: 858
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Honda Style Grounding
The next plane I build I am going to wire it like a Honda, with a separate ground wire to everything.
Hans
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11-18-2008, 04:47 PM
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Senior Curmudgeon
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Join Date: Sep 2005
Location: Dayton Airpark, NV A34
Posts: 15,408
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Quote:
Originally Posted by flickroll
Sorry for the confusion. What I am trying to do is eliminate all electrical noise before it has a chance to start. So what I want to do is have a single point ground for all panel mounted devices, and this grounding system will be interconnected grounding blocks (2 ea.) with a #8 wire run back to the battery ground on the firewall. Thus by doing it this way there cannot be instrument grounds with differing potentials. The wire from the battery negative to the firewall ground (which also grounds the engine) is a #2 AWG cable. The #8 I am referring to is only a wire used to commonly ground all of the instruments.
Jim
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In that case, you have it right------good.
Carry on 
__________________
Mike Starkey
VAF 909
Rv-10, N210LM.
Flying as of 12/4/2010
Phase 1 done, 2/4/2011 
Sold after 240+ wonderful hours of flight.
"Flying the airplane is more important than radioing your plight to a person on the ground incapable of understanding or doing anything about it."
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11-18-2008, 05:24 PM
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Join Date: Jan 2005
Location: 57AZ - NW Tucson area
Posts: 10,011
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Well - not quite....
Sorry for the confusion. What I am trying to do is eliminate all electrical noise before it has a chance to start. So what I want to do is have a single point ground for all panel mounted devices, and this grounding system will be interconnected grounding blocks (2 ea.) with a #8 wire run back to the battery ground on the firewall. Thus by doing it this way there cannot be instrument grounds with differing potentials. The wire from the battery negative to the firewall ground (which also grounds the engine) is a #2 AWG cable. The #8 I am referring to is only a wire used to commonly ground all of the instruments.
Quote:
Originally Posted by Mike S
In that case, you have it right------good.
Carry on 
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In the system described, where is the "single point"?
Make the single point the firewall - and drop the two #8 links to the firewall. What you described is not exactly a "single point".
These #8 links will still be sharing current pulses from the equipment, and causing small voltage variations at the equipment that is dependent on other equipment. What ground reference will your voltage regulator use?
Just take all of the avionics ground lines directly to the firewall - making it a true single point. The system described probably would be OK, but why bother when the fix is so easy?
__________________
Gil Alexander
EAA Technical Counselor, Airframe Mechanic
Half completed RV-10 QB purchased
RV-6A N61GX - finally flying
Grumman Tiger N12GA - flying
La Cholla Airpark (57AZ) Tucson AZ
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11-18-2008, 06:02 PM
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Senior Curmudgeon
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Join Date: Sep 2005
Location: Dayton Airpark, NV A34
Posts: 15,408
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Quote:
Originally Posted by flickroll
Sorry for the confusion. What I am trying to do is eliminate all electrical noise before it has a chance to start. So what I want to do is have a single point ground for all panel mounted devices, and this grounding system will be interconnected grounding blocks (2 ea.) with a #8 wire run back to the battery ground on the firewall. Thus by doing it this way there cannot be instrument grounds with differing potentials. The wire from the battery negative to the firewall ground (which also grounds the engine) is a #2 AWG cable. The #8 I am referring to is only a wire used to commonly ground all of the instruments.
Jim
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O.K., time out. Confusion reigns here.
Are you mounting the above mentioned grounding blocks directly to the sub panel, or other airframe part, and running a #8 wire???
Or, are the grounding blocks electrically isolated (insulated) from the airframe, and only the #8 wire is carrying the ground load.??
If the latter, as I understood you to mean, it sure does sound like as close to a "single point" ground as you can reasonably expect with this setup.
If you are doing it as in the former, (which I think Gil is assuming) then I definitely agree with Gil about just mounting at the firewall.
The B and C kit is set up to use a single brass bolt to mount the ground tab to/through the firewall, and anchor the ground strap also.
__________________
Mike Starkey
VAF 909
Rv-10, N210LM.
Flying as of 12/4/2010
Phase 1 done, 2/4/2011 
Sold after 240+ wonderful hours of flight.
"Flying the airplane is more important than radioing your plight to a person on the ground incapable of understanding or doing anything about it."
Last edited by Mike S : 11-18-2008 at 06:06 PM.
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