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  #1  
Old 10-21-2008, 07:53 PM
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Ironflight Ironflight is offline
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Join Date: Jan 2005
Location: Dayton, NV
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Default Tip: Avoid Residual Stress / Preload

While it certainly is a good idea to relieve enough stress in your life to ensure that you stay healthy and keep your medical, that is not what I am going to write about!

No, I am talking about preload and residual stress in the assembly of our aircraft. this thought came to me tonight while I was re-installing my wheel pants. When I put in the two screws that hold the rear half of th pant to the bracket, it was wonderful how the bolt that holds the outboard side fell perfectly into the hole in the axle nut. I didn't have to do any bending, twisting, or forcing of the pant to get it to line up. In contrast, I remember how awful it used to be putting the wheel pants on my factory-made Grumman - lots of pulling to get things lined up. And guess what? There was a whole lot of wear on those Grumman pants!

Avoiding assembly preload is a great way to avoid having your airplane's parts wear against each other. Fasteners (screws, bolts, etc) should HOLD things in position, not force them together, or into alignment. he resulting wear from having a piece held out of it's natural shape by a fastener can lead to cracks, enlarged holes, and warped bits and pieces - it is more easily seen in fiberglass parts, as fairings deform, but is also a big cause of wear and cracking in metal parts.

You can avoid preload by carefully aligning things during construction. Any time you have to force parts together, then quickly slip in a bolt to hold them you have set up a preload condition. Stop, go back, and make the parts fit together naturally. It may take more time in the building, but believe me, it will save tons of time and stress (YOUR stress this time) in the field when you are flying - and have to stop flying to make a difficult repair down the road.

Paul
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RV-8 - N188PD - "Valkyrie"
RV-6 (By Marriage) - N164MS - "Mikey"
RV-3B - N13PL - "Tsamsiyu"
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  #2  
Old 10-22-2008, 08:36 PM
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Top_prop Top_prop is offline
 
Join Date: Mar 2008
Location: Mobile AL
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Default

Noted, newbie admirer of all things RV and flying...
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I Timothy 2:1-2 I urge, then, first of all, that requests, prayers, intercession and thanksgiving be made for everyone-- for kings and all those in authority, that we may live peaceful and quiet lives in all godliness and holiness.

I Thesalonians 4:11-12 Make it your ambition to lead a quiet life, to mind your own business and to work with your hands, just as we told you, so that your daily life may win the respect of outsiders and so that you will not be dependent on anybody.
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  #3  
Old 10-23-2008, 07:23 AM
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Mel Mel is online now
 
Join Date: Mar 2005
Location: Dallas area
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Default Good Post Paul.

Quote:
Originally Posted by Ironflight View Post
Avoiding assembly preload is a great way to avoid having your airplane's parts wear against each other. Fasteners (screws, bolts, etc) should HOLD things in position, not force them together, or into alignment.
I just completed rigging the wings and tail on my bi-plane. Set up everything per specs and commenced to fabricate flying and landing wires, all 20 of them, in place. After completion, imagine my surprise and delight when I discovered that all wires were exactly the same length, left to right respectively. When you build 4 wings, 2 horizontal stabilizers, a vertical stabilizer and a fuselage from scratch one at a time and they all come together, it's really a good feeling. I must have done something right.
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