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  #1  
Old 07-08-2008, 12:01 AM
RudiGreyling's Avatar
RudiGreyling RudiGreyling is offline
 
Join Date: Jan 2005
Location: South Africa, Johannesburg
Posts: 1,313
Default Done and First Flight: Rudi's RV ZULU-7

It Is DONE!

After 3 years and 2500 hours of work...

...Presenting Rudi's RV 'Zulu-7' i.e. ZU-LUZ




Thanks to my wonderful wife Anel, my endearing daughter Anri and my AP inspector Steve Boshoff!

SHE FLIES!!!!
Dolph and Chalkie came out in their RV6's for the test flight early Thursday 3 July. Both Dolph and Chalkie is very active in the RV Community in South Africa. Chalkie even flew the Yellow RV6 shown below from SA to Oskosh and back.


Test pilot briefing Checking out the instrument and switch controls etc.


LIFT-OFF good feeling (but ugly no wheel pants..)


This is what it is all about: One BIG RV-Grin!


TEST FLIGHT #1:
Chalkie flew for about 1 hour, flat out above the airfield then come down. (Remember wioth new motor on highveld in South Africa 6000ft ASL one needs flat out to develop enough power for it to run-in i.e. 75% @ 7500ft). What A feeling when Chalkie reported all is fine, no problems a couple of minutes into the first flight!

Back on the ground we pulled the cowls and inspected, no leaks, no problems or 'serious' issues. We made adjustments the Throttle Arm to allow it to idle lower, and put a bit of sponge in the MAP pipe to stop it jumping all over the place. Like every other RV that is build right, it has a bit of heavy wing that we will sort out during the next 25 hours. CHT on first flight high as expected for new motor. We ran it without wheel pants and fairings to increase drag for new motor to work harder on highveld.

TEST FLIGHT #2
Cowls Back on, and we went out, me essential crew monitoring engine instruments closely, once again flat out for 2 hours. The 100km proving flight radius CAA gave me is just too small. We were all over Special Rules East. CHT starting to come down, but still high. Back home done inspection everything is fine, nothing to do or fix.

PROVING FLIGHT #3
On Friday Allen came to assist, once again, 2 hours flat out, one person watching aircraft vitals other flying special rules east all over. (I need a bigger area!) CHT's coming down nicely. Back home I pulled the cowls, inspected, everything fine, no leaks, but noticed the oil dip stick pipe slightly loose. Pulled the dip stick, resealed it, tighten up, and lock wire it. Pulled the floor boards, removed the aileron trim so that it does not interfere with our efforts to 'fix' the slightly heavy wing. Inspected the control column, all fine, pulled the rear baggage panels inspected elevator bellcrank connections all fine.

PROVING FLIGHT #4
Cowls back on and Allen came to help some more on Sunday, 1.3 hours. CHT's down nicely so the motor is starting to settle. We started exploring slow flight characteristics, the stall speeds, stall recoveries all as expected and nothing out of the ordinary. We also started to 'load' the airframe, at one stage we pulled 2G's, during our test.

Then we started to do some circuit and bumps for me to start my conversion, only managed 3, before we ran out of time.

So far 6.5 hours since test flight. It's a lekka plane! (lekka = South African Afrikaans word meaning wonderfull) Coming from a Microlight and Rotax world it is a bit overwhelming and you get sensory overload, new airplane, new motor, new engine procedures, new instruments, but I am starting to feel more comfortable in it with every minute that pass with me in the seat.

http://www.vansairforce.com/communit...&postcount=320
My panel proved to be very functional...the clean simplicity makes it a plus. The 2 Dynons with switching and split screen functionality proved very valuable during this time. Both Pilots configure what they want to see independantly. Allen likes it so much, he is getting an itch to redo his ;-)

I can't wait to get more flight time between Allen and Chalkie's busy schedules.

A BIG thank you goes to Chalkie for the Test Flight, Allen for helping me with the Conversion, and Dolph that came out to witness the test flight.

Till Later,
Regards
Rudi
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Rudi Greyling, South Africa, RV 'ZULU 7' Flying & RV 'ZULU 10' Flying
"Science, freedom, beauty, adventure...what more could you ask of life? Aviation offers it all" - Charles A. Lindbergh

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  #2  
Old 07-08-2008, 12:05 AM
Mike S's Avatar
Mike S Mike S is offline
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Join Date: Sep 2005
Location: Dayton Airpark, NV A34
Posts: 15,408
Default Congratulations!!!

Way to go Rudi.
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Mike Starkey
VAF 909

Rv-10, N210LM.

Flying as of 12/4/2010

Phase 1 done, 2/4/2011

Sold after 240+ wonderful hours of flight.

"Flying the airplane is more important than radioing your plight to a person on the ground incapable of understanding or doing anything about it."
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  #3  
Old 07-08-2008, 12:12 AM
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SteelMike SteelMike is offline
 
Join Date: Jun 2008
Location: Somewhere, USA
Posts: 243
Default

Dooood. Very stoked for you. Congrats. Beautiful plane.
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  #4  
Old 07-08-2008, 01:11 AM
pfactor's Avatar
pfactor pfactor is offline
 
Join Date: Jun 2006
Location: Western NC
Posts: 113
Talking

Awesome! Congratulations Rudy! Looks beautiful!

Thanks for all the inspirational videos!
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  #5  
Old 07-08-2008, 05:23 AM
pierre smith's Avatar
pierre smith pierre smith is offline
 
Join Date: Jan 2005
Location: Louisville, Ga
Posts: 7,840
Default WOOOHOOOO>>>>>>>

.....Rudi!!

I don't think that there's another RV that has been so closely watched during its construction than yours.

A big, hearty congratulations from this old South African/Rhodesian ex-pat.

Yesssss!
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Pierre Smith
RV-10, 510 TT
RV6A (Sojourner) 180 HP, Catto 3 Bl (502Hrs), gone...and already missed
Air Tractor AT 502B PT 6-15 Sold
Air Tractor 402 PT-6-20 Sold
EAA Flight Advisor/CFI/Tech Counselor
Louisville, Ga

It's never skill or craftsmanship that completes airplanes, it's the will to do so,
Patrick Kenny, EAA 275132


Dues gladly paid!
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  #6  
Old 07-08-2008, 06:43 AM
Ironflight's Avatar
Ironflight Ironflight is offline
VAF Moderator / Line Boy
 
Join Date: Jan 2005
Location: Dayton, NV
Posts: 12,247
Default Congratulations!!

Outstanding Rudi - you have had one of the best documented builds ever, and now you have a great flying machine. Well done!

I expect the "final" stop-motion might be anticlimactic - the airplane is sitting there - and then it isn't!

Paul
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Editor at Large - KITPLANES Magazine
RV-8 - N188PD - "Valkyrie"
RV-6 (By Marriage) - N164MS - "Mikey"
RV-3B - N13PL - "Tsamsiyu"
A&P, EAA Tech Counselor/Flight Advisor
Dayton Valley Airpark (A34)
http://Ironflight.com
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  #7  
Old 07-08-2008, 07:24 AM
JerryG150's Avatar
JerryG150 JerryG150 is offline
 
Join Date: Nov 2006
Location: Bradenton, Florida
Posts: 348
Smile nice ...

It's no surprise to me ... you built one beautiful aircraft!

Be Safe & Enjoy.
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Reserved N124JG for RV-12
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http://jerryg150rv12.blogspot.com/
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  #8  
Old 07-08-2008, 07:29 AM
Brantel's Avatar
Brantel Brantel is offline
 
Join Date: Mar 2006
Location: Newport, TN
Posts: 7,496
Default

Great job Rudi! Do you have any details anywere on that targa strip?
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RV-10, #41942, N?????, Project Sold
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RV-7/TU, #72823, N159SB
Lyc. O-360 carbed, HARTZELL BA CS Prop, Dual P-MAGs, Dual Garmin G3X Touch
Track N159SB (KK4LIF)
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  #9  
Old 07-08-2008, 07:37 AM
RudiGreyling's Avatar
RudiGreyling RudiGreyling is offline
 
Join Date: Jan 2005
Location: South Africa, Johannesburg
Posts: 1,313
Default

Quote:
Originally Posted by Brantel View Post
Great job Rudi! Do you have any details anywere on that targa strip?
The Targa strip is just paint to protect and hide the Sikaflex glue joint
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Rudi Greyling, South Africa, RV 'ZULU 7' Flying & RV 'ZULU 10' Flying
"Science, freedom, beauty, adventure...what more could you ask of life? Aviation offers it all" - Charles A. Lindbergh

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  #10  
Old 07-08-2008, 09:12 AM
David-aviator David-aviator is offline
 
Join Date: Feb 2005
Location: Chesterfield, Missouri
Posts: 4,514
Default

Great looking airplane, Rudi.

Congrats on the successful flights.
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RV-7A...Sold #70374
The RV-8...Sold #83261
I'm in, dues paid 2019 This place is worth it!
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