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05-08-2008, 09:35 AM
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Join Date: May 2006
Location: Ankeny, Iowa
Posts: 434
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Vans Cowl Heat Shielding
I bought some of Vans heat shielding (looks like heavy aluminum foil with an adhesive backing) and plan to use it inside the lower cowl in the area of the exhaust headers. I have also coated the inside of my cowl with thinned epoxy and a very small amount of micro balloons. Was wondering if I should use some of the heat shielding immediately above the engine on the top cowl to prevent over heating of the fiberglass after engine shutdown? I?m not even sure it would help, any other thoughts on this, anyone else use this heat shielding, does it stay stuck to epoxy well?
__________________
Joe Condon
Ankeny, Iowa
RV9A - 647JC - 300 hrs - SOLD 6/23/15 
OneX - Under Construction - For Sale
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05-08-2008, 09:41 AM
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Join Date: Jan 2005
Location: SC
Posts: 12,887
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Joe,
I too used that heat shielding on the lower cowl. In my installation I ran it almost to the front of the lower cowling. The reason being is that is where the exhaust manifold is closest to the cowl. In other words, most of my bottom cowl is covered with that stuff.
I did nothing with the top only because I have never heard of it being a problem.
__________________
Bill R.
RV-9 (Yes, it's a dragon tail)
O-360 w/ dual P-mags
Build the plane you want, not the plane others want you to build!
SC86 - Easley, SC
www.repucci.com/bill/baf.html
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05-08-2008, 10:16 AM
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Join Date: Mar 2005
Posts: 5,685
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A lot of shielding in the bottom cowl is good
I have almost burned up the lower cowl before getting the problem under control. It is now covered with the very expensive aluminum faced thermal barrier sold by Aircraft Spruce. Those pipes put out a lot of heat. The upper cowl is not a thermal problem.
Bob Axsom
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05-08-2008, 11:46 AM
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Join Date: Nov 2005
Location: Beaumont, TX
Posts: 210
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A/S Part Number??
Quote:
Originally Posted by Bob Axsom
I have almost burned up the lower cowl before getting the problem under control. It is now covered with the very expensive aluminum faced thermal barrier sold by Aircraft Spruce. Those pipes put out a lot of heat. The upper cowl is not a thermal problem.
Bob Axsom
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Bob,
Do you have a part number for the stuff from A/S?
__________________
Clayton Henderson
Beaumont, TX
RV-7 N454CH (Flying)
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05-08-2008, 10:25 PM
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Join Date: Jul 2006
Location: Fresno Ca E79
Posts: 20
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Heat Shield
I also used shield Bob used after having to do lower cowl repair from exhaust heat. p/n 05/00948 (firewall ceramic blanket). Cowl stays very cool now. Expensive but worth it.
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05-09-2008, 12:44 AM
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Join Date: Mar 2005
Posts: 5,685
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It has been a few years but...
I looked through my Aircraft Spruce catalog and searched their website on line I am fairly certain the material I used was p/n 08-06735. I glued it in place with weather strip adhesive and it has been great.
Bob Axsom
This link works:
http://www.aircraftspruce.com/catalo...rrierstops.php
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05-09-2008, 02:20 AM
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Join Date: Nov 2005
Location: AUSTRALIA
Posts: 749
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I used 1/8" Fiberfrax (from ACS) glued on the lower cowl with spray adhesive adjacent to the exhaust pipes and then covered the Fiberfrax with Van's heat shield extending 2 to 3 inches beyond the Fiberfrax on to the cowl surface. Eighty five hours later; no heat damage to the cowl and the Fiberfrax/heat shield shows no signs of coming unstuck.
http://www.aircraftspruce.com/catalo.../fiberfrax.php
Fin
9A Flying
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05-09-2008, 06:13 AM
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Join Date: Feb 2007
Location: League City, TX
Posts: 595
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Van's Heat Shield
On my -8, I originally did not use any heat shield inside the cowl. At about the 40 hour mark, I developed two large blisters near the exhaust pipe that I was fortunate enough to catch before it destroyed the exterior layer. After some epoxy repair, I covered the entire inside of the cowl (top and bottom) with Van's foil type heat shield (probably overkill) and no more problems after 300 hrs. The foil type heat shield seems to do the job.
R. E. "Ernie" Butcher
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06-13-2008, 08:08 AM
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Join Date: Oct 2005
Location: Highland Village, TX
Posts: 1,519
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I just received some heat shield material that I ordered from Spruce (pn 05-00948) http://www.aircraftspruce.com/catalo...rewall2000.php and was very surprised by how heavy and thick it is.
Is this the right stuff to use and if it is, what's the best way to attach it to the cowling. It seems glue alone may not be enough to keep it in place.
I'm thinking about returning this and using either p/n 08-06735 that Bob referred to above or Fiberfrax + Van's heavy duty foil.
Any thoughts?
__________________
Rick Aronow,
A&P
Flying 7A Slider;
RV-12 SOLD
Highland Village,TX
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06-13-2008, 08:28 AM
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Join Date: Jun 2005
Location: C09 - Morris
Posts: 579
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We too had small blisters form during phase 1 testing ... We just used aluminum foil tape, the type used by HVAC guys. 500 hours working great.
__________________
(This post by: Christopher Checca EAA Lifetime Member #799388)
Allen Checca (father)
Christopher Checca (son)
RV-6A - N468AC
ENGINE: Lycoming 180 HP O-360-A1A
PROPELLER: Senisentch 72FM859-1-85
WEIGHT: Empty Aircraft 1152 lbs
BASED: KC09 - Morris, IL.
Flying since June 6, 2005
N468AC Web Site
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