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01-23-2008, 09:15 AM
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Join Date: Jun 2006
Location: Ottawa, Ontario, Canada
Posts: 2,116
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pop riveting tools breaking
Has anybody else had a problem with breaking pop-riveting tools. I've gone through three of them (the basic hand-powered one, two of mine were made by "Stanley"). In all three, after a while the mechanism inside that grabs and pulls the rivet stem becomes broken somehow and it fails to grab anymore. I just had my third one stop working last night.
Is this user-error, or are these things just not made to last?
__________________
Phil
RV9A (SB)
Flying since July 2010!
Ottawa, Canada
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01-23-2008, 09:39 AM
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Join Date: May 2007
Location: Tucson, AZ
Posts: 99
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I've been using the same $10 tool I bought 15 years ago at Home Depot and it hasn't skipped a beat. A friend of mine had one that quit before he finished his horizontal stab. Two conflicting data points. Real help I am.
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Jim McChesney
Tucson, AZ
-7A Finishing Kit
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01-23-2008, 09:49 AM
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Join Date: May 2007
Location: newnan.ga
Posts: 426
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Mine's been working great, but I think I may have set a total of 10 pop rivets on the tail, so the tool doesn't get much use.
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01-23-2008, 09:54 AM
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Join Date: Aug 2006
Location: Crestwood, KY
Posts: 848
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Mine's still working
The non-pneumatic one I got with the Cleveland kit is still working fine for me. I'm at the forward fuselage stage myself. I hope I haven't jinxed myself.
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Mike
RV-9A Based K6I2
Flying - out of Phase 1
Building RV-12 with brother
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01-23-2008, 09:56 AM
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Join Date: Jan 2007
Location: Ontario Canada
Posts: 1,452
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Hey Phil
Just a question...are you positive the stanley is "breaking". I dont mean that as a stupid question, but about 30 rivets in, a few parts "broke" and little pieces fell on the floor. I was pretty po'd and grabbed another one. A buddy of mine was looking it over and found all the little parts, 4 or 5 i think, and they all go back together and it works like a champ. The piece that grabs the shaft is supposed to be in two pieces...
Just wanted to make sure it really broke and is garbage and didnt just come apart into little pieces like mine did.
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Rick Woodall C-GSTT "ghost"
9a -TMX io-320, catto three blade, dual dynon hdx with a/p. 900+ hrs in 8 yrs flying.
Flew to Osh 11,12,15,17,19. SNF 2013. West to Cali /Washington/Vancouver/crossed the Rockies north to Red Deer east to Moosonee and over to maritimes. South to Jekyll Isl, cedar key, and Key West etc. 6 trips and 17 islands of the Bahamas. Flown turtles and dogs for Pilots n Paws too. Love our Rv's
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01-23-2008, 10:21 AM
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Join Date: Oct 2006
Location: Garden City, Tx
Posts: 5,122
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In my mind, either way is "broke". A quality tool should not spontaneously come apart into pieces that need to be reassembled.
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Greg Niehues - SEL, IFR, Repairman Cert.
Garden City, TX VAF 2020 dues paid 
N16GN flying 700 hrs and counting; IO360, SDS, WWRV200, Dynon HDX, 430W
Built an off-plan RV9A with too much fuel and too much HP. Should drop dead any minute now.
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01-23-2008, 10:42 AM
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Join Date: Jun 2006
Location: Ottawa, Ontario, Canada
Posts: 2,116
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yeah, the first one spontaneously fell apart like that. I couldn't see how to get it back together, and Sean at Planetools sent me a replacement. I forget how the second one failed. The third one didn't come apart (until i took it apart) - it just stopped grabbing the rivet stems. Instead of making a serious effort to repair it I just spent 20 bucks on a replacement.
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Phil
RV9A (SB)
Flying since July 2010!
Ottawa, Canada
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01-23-2008, 11:23 AM
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Senior Curmudgeon
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Join Date: Sep 2005
Location: Dayton Airpark, NV A34
Posts: 15,408
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I have been using one of these for a lot of years---------no problem.
http://www.aircraftspruce.com/catalo...vydutyriv1.php
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Mike Starkey
VAF 909
Rv-10, N210LM.
Flying as of 12/4/2010
Phase 1 done, 2/4/2011 
Sold after 240+ wonderful hours of flight.
"Flying the airplane is more important than radioing your plight to a person on the ground incapable of understanding or doing anything about it."
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01-23-2008, 11:47 AM
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Join Date: Feb 2007
Location: Shepherdsville, KY
Posts: 280
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Pop riveter
Quote:
Originally Posted by prkaye
yeah, the first one spontaneously fell apart like that. I couldn't see how to get it back together, and Sean at Planetools sent me a replacement. I forget how the second one failed. The third one didn't come apart (until i took it apart) - it just stopped grabbing the rivet stems. Instead of making a serious effort to repair it I just spent 20 bucks on a replacement.
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Phil,
Over the years I've collected quite a few, different brands, both hand and pneumatic. I've even ground the top side off of a hand and pneumatic riveter that exposed the interal guts, so that I could get access to close areas, rib flanges, etc. I've not had one grab and pull the pop rivet. If the head is not clean inside, no mandrel pieces, they will not work, period. I've had to bang on them some times to clear debris out, and then they work fine.
Very strange that three have broken on you. No answer as to why. Try the 'el cheapos', Harbor Freight, etc. $20 a pop, for pop riveter is pretty stout. You can get a Harbor Freight pneumatic for $38 or cheaper when on sale. Works great-just don't let it bounce after the pull.
Mike H 9A/8A
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01-24-2008, 05:26 AM
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Join Date: Aug 2007
Location: Shallotte NC
Posts: 594
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Cherry hand riveter
I use a Cherry G28 hand riveter, and although they cost a bit, it is a good investment IMHO. Made in USA, if you can fathom that, and has a very slim frame and tiny head. (Like me) I think the G27 is the one that sets nut plate rivets, but I have pulled those little devils with mine a few times as well, and it works pretty well. I know most folks wont buy a 90 dollar rivet puller, but I must say, it is one of my favorite tools
Regards from the tool geek,
Chris
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Chris Schmitt
Shallotte, NC
RV9A 90970 N614RV
Sold to nice folks in Texas and badly missed.
RV9 in progress
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