Geez:
I'm building a 7 but the fuselage is about the same. The most important thing is to set the wing incidence correctly. If you set a different incidence than called for in the plans the airplane will cruise at a different deck angle, and probably slower. Yes, that would require setting a new incidence at the horizontal stab. You don't want that. Of secondary importance is the flap to fuselage fit. You should have some flap skin that overlaps the fuselage bottom that you can bend up or down to get a good fit, at least that is the way it is on the 7. If the wing incidence is correct and the flaps can't be made to fit, is it possible that you have built the flaps with a twist? I'd check that. If so, it should be possible to unbutton the flaps and rebuild them flat. Not a biggie. It sounds like maybe you have a little twist in your wings. Even that is not too terrible. Call Van's tomorrow and ask them. My guess is that you are OK. Good luck.
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Steve Lindberg
RV-7A N783Z 0-360 Hartzell
canopy skirts, panel
RV4 second owner
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