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  #1  
Unread 10-11-2020, 01:16 PM
Mark Jackson Mark Jackson is offline
 
Join Date: Oct 2009
Location: Houston
Posts: 64
Default Drill press & straight holes

I've ruined two WD-409 parts. I'm one to practice drilling a new hole vertically thru the mani body. I've gotten the part about finding the center line and clamping figured out but now when I try to drill through the bottom the holes wander all over.

The hole with the black mark next to it illustrates the issue. The top is dead on the center line and good. Drilling through to the bottom gies me whacky holes all off the center line.

How can I maintain the drill along a vertical line while drilling through the tube?
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Houston, TX
RV-8 in progress/Mooney in the hangar.
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  #2  
Unread 10-11-2020, 01:18 PM
R7237 R7237 is offline
 
Join Date: Dec 2009
Location: Savannah, GA
Posts: 88
Default Spot drill

Have you tried a spot drill bit to mark the hole?

And I might be wrong, but I would think drilling thru is not the right approach. I would think I would flip the part over and drill the other side,,, but maybe someone knows better than me.

Last edited by R7237 : 10-11-2020 at 01:25 PM.
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  #3  
Unread 10-11-2020, 01:34 PM
Bicyclops Bicyclops is offline
 
Join Date: Oct 2012
Location: LA, California
Posts: 320
Default

Wrap a piece of paper around the tube with tape so you can mark accurate holes on both sides. Center punch the holes and drill #30 or so. Then though drill the hole a little larger. I always drill undersize and ream to final size for the best bolt fit.

Ed Holyoke
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  #4  
Unread 10-11-2020, 02:33 PM
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wirejock wirejock is offline
 
Join Date: Oct 2005
Location: Estes Park, CO
Posts: 3,931
Default Drill tube

Quote:
Originally Posted by Bicyclops View Post
Wrap a piece of paper around the tube with tape so you can mark accurate holes on both sides. Center punch the holes and drill #30 or so. Then though drill the hole a little larger. I always drill undersize and ream to final size for the best bolt fit.

Ed Holyoke
That works. I also use a V-block. Pretty handy device for all sorts of drilling. I use it a lot. The block can be flipped around.
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Larry Larson
Estes Park, CO
http://wirejockrv7a.blogspot.com
wirejock at yahoo dot com
Donated 12/03/2019, plus a little extra.
RV-7A #73391, N511RV reserved (2,000+ hours)
HS SB, empennage, tanks, wings, fuse, working finishing kit
Disclaimer
I cannot be, nor will I be, held responsible if you try to do the same things I do and it does not work and/or causes you loss, injury, or even death in the process.
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  #5  
Unread 10-11-2020, 02:41 PM
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riseric riseric is offline
 
Join Date: Oct 2011
Location: CNV9
Posts: 300
Default I used this.

https://www.aircraftspruce.com/search/search.php


works great.
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Eric,
2020 dues paid
RV-8 83274
Emp & SB Wings on fuse, SB Fuselage in progress
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  #6  
Unread 10-11-2020, 03:34 PM
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GeoffP GeoffP is offline
 
Join Date: Sep 2018
Location: NSW, Australia
Posts: 156
Default Drill-guide V-block

https://www.browntool.com/Listview/t...ch=drill+guide

I used this when match-drilling aileron push tubes, and it worked out great. I clamped the piece(s) to be drilled to the bench, clamped the drill guide on the piece with the hole centred then drilled.

If you're drilling steel, make sure your drill speeds are correct (usually slower than for aluminium) and use lube on the bit.
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  #7  
Unread 10-11-2020, 03:40 PM
bobnoffs bobnoffs is offline
 
Join Date: Jul 2012
Location: n. wi
Posts: 774
Default

i would drill undersize holes on each side. start with a small bit and go up and pay attention to drilling your indent mark as accurate as possible. then finally drill to full size , going in one side and out the other in one pass.
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dakota hawk/jab 3300 built and flying. sold 6/18.getting serious about the 12. in the hangar now as of 10/15/19
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