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Old 04-09-2020, 05:03 PM
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hgerhardt hgerhardt is offline
 
Join Date: Oct 2006
Location: torrance, ca
Posts: 645
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Originally Posted by avrojockey View Post
So I just finished up the mod to my ND internal regulated supplied by Vans, but I took a slightly different approach...I only accomplished part of the mod (turning the IG terminal into the sole F (field) supply) and left the alternator internally regulated. Here's why I went this route...
  1. My main concern was OV protection and the ability to positively turn off the field
  2. I didn't want modifications outside of the alternator...this would allow me to locally source an alternator which would be plug-in-play
  3. With proper blast cooling I can mitigate failures of the regulator and rectifier.
  4. The ability to do this with materials I already had...I only needed to purchase a 50 cent diode but I also replaced the brushes for $10 while I had things apart.
  5. I didn't see the need to have an external regulator, nor have a contactor for the B+ output.

I followed the instructions from AeroConnection here:
http://www.aeroelectric.com/articles...rnator_Mod.pdf

The directions are pretty good and go into explaining why one should make this mod. I only deviated from the directions in that I used my already installed alternator and B&C OV module.

Just reinstalled this afternoon to test, and putting out precisely 14.2V under various loads with positive control from the ALT switch and field breaker. I now feel a little better about dispatching in hard IMC in my all-electric airplane.
I wrote those instructions 12 years ago after I performed that mod on my own alternator (and then sent to Bob, who published it). That same alternator is still performing well after 800+ hours. One of these days, I'll buy another alternator and do a better job of step-by-step photos.

Cool thing about this mod is you can do it to a spare regulator and brush holder and keep that in the airplane for field repair. You don't even have to remove the alternator from the airplane to change out those parts.
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