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04-08-2007, 05:23 PM
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Chief Obfuscation Officer
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Join Date: May 2005
Location: Livermore, CA
Posts: 1,110
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Dynon Pitot to SafeAir1 Pitot Tubing Kit
Happy Easter Everyone!
I've been trying to think of a simple solution that will allow me to secure the fittings that connect the aluminum tubing of my Dynon pitot tube to my SafeAir1 pitot tubing kit. The brass SMC fitting that is used to attach to the plastic tubing of the SafeAir1 kit (using the the provided AN adapter) is a little heavy, and I don't want it shaking or vibrating against anything inside the wing.
I thought I had a great idea... I was going to do away with SafeAir1's provided adapter and instead use a -3 AN bulkhead fitting through one of the ribs, attaching the pitot to one side, and the brass SMC connector to the other. The problem is the brass SMC connector has 27 tpi while the AN bulkhead fitting it 24. So that idea is a no-go.
Anybody have any suggestions on how to secure these? Pics would be great!
Last edited by RV7Factory : 04-08-2007 at 08:45 PM.
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04-08-2007, 06:25 PM
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Join Date: Mar 2005
Location: St. George
Posts: 973
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Brad
Here is a pix of my solution.
I know that this is only half of the solution you need. I will secure the Dynon Al tubing to the Safeaire with the suggested fittings and then secure them at the rib. New problem for me: I am going with the new Dynon heated pitot so that adds a new wrinkle to my solution
Frank @ SGU RV7A "NDY"
Last edited by fstringham7a : 04-08-2007 at 06:29 PM.
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04-08-2007, 07:15 PM
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Join Date: Feb 2006
Location: Baltimore, MD
Posts: 1,039
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Brad,
Dan C. had a nice easy lightweight solution he documented on his web page using a short length of silicone tubing to transition between the metal and plastic tubing. His log entry is here: http://www.rvproject.com/20031222.html
And a pic is here:

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04-08-2007, 07:34 PM
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Join Date: Oct 2005
Posts: 506
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I cut my aluminum tubing down pretty short so that the fittings will reside in the pitot mast. It's a pretty snug fit, the short length of aluminum tubing is pretty strong, and I tie-wrapped the two fittings together to add some more resilience.
This also reduces the amount of slack you'll need to remove the Dynon pitot when you do your pitot/static check. The internal leaks in the pitot mean you will need to bypass it.
Paul
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04-08-2007, 08:10 PM
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Join Date: Jan 2005
Location: Chandler, AZ
Posts: 2,901
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Use the Safeair stuff
Hi Brad,
I used the Safeair fittings and secured with a couple of wire tie down fittings. Worked great. Sorry no pictures.
__________________
Darwin N. Barrie
Chandler AZ
www.JDair.com
RV-7 N717EE-Flying (Sold)
RV-7 N717AZ Flying, in paint
EMS Bell 407,
Eurocopter 350 A-Star Driver
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04-08-2007, 09:37 PM
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Join Date: Jul 2006
Location: Corvallis Oregon
Posts: 3,547
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Just about to do this myself
The pitot mast fittings are 3/16th and the typical tube is 1/4".
So either finde some 3/16th fuel hose that will stretch over the 1/4" and secure with a hose clamp (like Dan checkoways solution)...Will easily withstand the heat of a heated tube.
Or push 1/3ths" length of the 1/4" nylon tube (supplied for baffles, also available from the local hydraulics shoppe) over the 3/16ths pitot head tubes....Then push the 1/4" fuel hose connector over the nylon hose and pitot lines as above.
No fittings needed apart from short length of hose and two hose clamps...Cheap too!
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04-09-2007, 10:31 AM
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Join Date: Oct 2005
Location: Geneva, AL
Posts: 491
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Here's how I did it
Yesterday.
I finished this up last evening. I need to find a larger Adel clamp for the two lines together, but I believe this will work. I seem to have plenty of clearance from the pushrod, and I believe I can access the connectors through the inspection plate.
Suggestions are always welcome.
__________________
Paul Rose
RV-9A 91300
N417PR
SERFI 2013 Awards
Inspection Complete!!! 7/7/12
First Flight 7/22/12
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04-09-2007, 10:37 AM
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Join Date: Jan 2005
Location: 57AZ - NW Tucson area
Posts: 10,011
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tube size
Quote:
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Originally Posted by frankh
The pitot mast fittings are 3/16th and the typical tube is 1/4".
So either finde some 3/16th fuel hose that will stretch over the 1/4" and secure with a hose clamp (like Dan checkoways solution)...Will easily withstand the heat of a heated tube.
Or push 1/3ths" length of the 1/4" nylon tube (supplied for baffles, also available from the local hydraulics shoppe) over the 3/16ths pitot head tubes....Then push the 1/4" fuel hose connector over the nylon hose and pitot lines as above.
No fittings needed apart from short length of hose and two hose clamps...Cheap too!
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Or switch to 3/16 tube all the way to the instruments.....
gil in Tucson
__________________
Gil Alexander
EAA Technical Counselor, Airframe Mechanic
Half completed RV-10 QB purchased
RV-6A N61GX - finally flying
Grumman Tiger N12GA - flying
La Cholla Airpark (57AZ) Tucson AZ
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04-09-2007, 01:15 PM
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Join Date: Jul 2006
Location: Corvallis Oregon
Posts: 3,547
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Yup...Or
Just use 1/4" nylon tube pushed over the 3/16ths tube....Gives a nice tight fit and you end up with 1/4 tube and fittings at the instrument.
Frank 7a
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04-09-2007, 04:36 PM
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Join Date: Jan 2005
Location: 57AZ - NW Tucson area
Posts: 10,011
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Tubing...
Quote:
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Originally Posted by frankh
Just use 1/4" nylon tube pushed over the 3/16ths tube....Gives a nice tight fit and you end up with 1/4 tube and fittings at the instrument.
Frank 7a
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Ahhh.. but the nylon tube is not very expandable/compressible and may not make an airtight seal, even with a hose clamp on it.
If you slide it over, then a short length of highly expandable rubber surgical tubing slipped over the metal/nylon joint should give you an airtight seal.
This is an old glider trick used in very sensitive variometer systems to interface different diameter tubing interfaces...
gil in Tucson
__________________
Gil Alexander
EAA Technical Counselor, Airframe Mechanic
Half completed RV-10 QB purchased
RV-6A N61GX - finally flying
Grumman Tiger N12GA - flying
La Cholla Airpark (57AZ) Tucson AZ
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