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12-11-2017, 07:16 PM
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Join Date: Aug 2013
Location: Oconto, WI
Posts: 154
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Avionics Master Relay
Hi All,
I'd like to install a relay to activate my avionics buss. I have about 40 amps on the buss, and that's too much to run through the rocker switch I have. (I'm rehabbing my Dad's -8, and it already has nice engrave rocker switches, otherwise I'd just replace the switch.)
Can anyone recommend a suitable, aviation grade relay?
Thanks,
DEM
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12-11-2017, 07:30 PM
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Senior Curmudgeon
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Join Date: Sep 2005
Location: Dayton Airpark, NV A34
Posts: 15,408
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Check with B and C.
IIRC, that is where I got mine.
40A seems pretty high.............
__________________
Mike Starkey
VAF 909
Rv-10, N210LM.
Flying as of 12/4/2010
Phase 1 done, 2/4/2011 
Sold after 240+ wonderful hours of flight.
"Flying the airplane is more important than radioing your plight to a person on the ground incapable of understanding or doing anything about it."
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12-11-2017, 07:36 PM
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Join Date: Dec 2015
Location: Lewes, DE
Posts: 364
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You could just use an additional standard relay such as most of us have as our master. I wonder what you have on that bus: 40a seems like a bunch for even older avionics!
__________________
Rebuilt RV-6A N94CR
RV-8 N803DR completed, flying.
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12-11-2017, 07:48 PM
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Join Date: Jan 2006
Location: Vonore, TN
Posts: 368
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I'm using a standard Cube relay from the local auto parts store.
__________________
John Tierney
Vonore, TN
RV-7A - N777JT Flying
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12-11-2017, 08:16 PM
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been here awhile
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Join Date: Dec 2004
Location: North Alabama
Posts: 4,300
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Quote:
Originally Posted by j-red
You could just use an additional standard relay such as most of us have as our master. I wonder what you have on that bus: 40a seems like a bunch for even older avionics!
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Biggggggg sub-woofers!
Last edited by Sam Buchanan : 12-11-2017 at 08:18 PM.
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12-11-2017, 08:37 PM
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Join Date: Aug 2009
Location: Redding,Ca
Posts: 633
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Check your load calcs, 40 amps seems way high, like by a factor of 4 or more. If so you can simplify and add lightness with a simple quality switch and dump the relay.
Tim Andres
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12-12-2017, 03:57 AM
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Join Date: Feb 2008
Location: Largo, FL
Posts: 1,027
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Entire panel is only 12.5 amps
AFS5600T, Dynon D10A, Dynon 120, GTN 650, GNS 430, TT 385, TXP 327, PM800BT, iFly 740, NavworxEXP..
Using heavy duty toggle switch(s).
Ron
__________________
RV-10 Co-built, maintained, flown (sold)
RV-8A Maintained and flown (Sold)
RV-6A Bought and Flying (N177RV), upgrades $$$
IO360, 180HP/CS, AFS 5600T, D10A, G650, G430, G327, ADS-B, VIZ385 AP
Very Happy Contributor
Comm, SMEL, CFII, A&P
Based at KCLW (Clearwater, FL)
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12-12-2017, 05:36 AM
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Join Date: Aug 2015
Location: Leesburg, VA
Posts: 491
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Stein sells a prefabricated avionics bus with relay, I have one in my build
http://www.steinair.com/product/avio...elay-assembly/
It says 30 amps though so if your 40 amp estimate is correct, never mind 
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12-12-2017, 06:10 AM
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Super Moderator
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Join Date: May 2005
Location: Locust Grove, GA
Posts: 2,624
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Quote:
Originally Posted by RONSIM
AFS5600T, Dynon D10A, Dynon 120, GTN 650, GNS 430, TT 385, TXP 327, PM800BT, iFly 740, NavworxEXP..
Using heavy duty toggle switch(s).
Ron
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You have about 20 amps max here steady state while in flight and everything running on this bus. Stein's avionics bus will work, as will just using another master relay from Van's, Spruce, or B&C. Don't forget to put the diodes on the relay to protect the equipment.
Vic
__________________
 Vic Syracuse
Built RV-4, RV-6, 2-RV-10's, RV-7A, RV-8, Prescott Pusher, Kitfox Model II, Kitfox Speedster, Kitfox 7 Super Sport, Just Superstol, DAR, A&P/IA, EAA Tech Counselor/Flight Advisor, CFII-ASMEL/ASES
Kitplanes "Unairworthy" monthly feature
EAA Sport Aviation "Checkpoints" column
EAA Homebuilt Council Chair/member EAA BOD
Author "Pre-Buy Guide for Amateur-Built Aircraft"
www.Baselegaviation.com
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12-12-2017, 09:09 AM
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Join Date: Dec 2007
Location: Dogwood Airpark (VA42)
Posts: 2,587
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There is a plethora of options
There are many relays that fit the bill. I use four of these: https://www.alliedelec.com/schneider...d-12/70185034/
I look for silver contacts and coil rating. I run #10 wires from each battery to each relay, the relay?s contacts wired in parallel. There is a primary Avionics #1 relay on the left battery as well as a primary Avionics #2 relay on right battery. There is also an ?Alternate? feed relay on each battery (Avionics #1 on the right battery and Aviionics #2 on the left battery). These relays operate independent of each battery?s master solenoid.
I strongly recommend you not use a single relay to feed your avionics. This is, but definition, designing in a single failure point that will leave you with a dark panel. See if you can split your panel into Nav #1, Comm #1, Nav #2, Comm #2 and so forth to divide the loads between Avionics #1 and Avionics #2.
Carl
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