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02-12-2007, 02:25 PM
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Join Date: Jan 2005
Location: Olney, Texas
Posts: 143
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Conduit
Hello all,
Wondering what to use for conduit in wings. Have read horror stories about trying to get Van's corrigated conduit into wings. I have seen 40 ga PVC ele. conduit at hardware stores, will that work? Or is it to thick & heavy? Thanks 
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Brent Colvin VAF#147
RV 7 0-360 CS Flying
Comm, Multi, Inst.
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02-12-2007, 02:32 PM
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unqualified unfluencer
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Join Date: Jan 2005
Location: Highland Village, TX
Posts: 4,086
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Hi Brent,
I used regulary old gray PVC from the aircraft section of Home Depot in my -6 wings. No issues to date (5 years flying).
Best,
Doug
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Doug Reeves (your host) - Full time: VansAirForce.net since '07 (started it in '96).
- Part time: Supporting Crew Member CAE Embraer Phenom 300 (E55P) @ KDFW.
- Occasionally: Contract pilot (resume).
Last edited by DeltaRomeo : 02-12-2007 at 02:52 PM.
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02-12-2007, 02:33 PM
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Join Date: Jan 2005
Location: Houston, Texas
Posts: 469
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Conduit
Yes, it will work, and yes, it's kinda heavy. Pulling the Van's conduit through the wings was not a lot of fun, but it was manageable and it sure is light and functional. I'd do the same again.
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William Slaughter
Houston, TX
RV-8QB
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02-12-2007, 02:43 PM
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Join Date: Oct 2005
Location: Savannah, GA
Posts: 1,849
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Home Depot sells stuff that is a little smaller than Vans. I put that in and then used a fish tape to pull the wires through.
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Todd
N110TD
RV-10 Vesta V8 LS2/BMA EFIS/One formerly flying at 3J1 Hobbs stopped at 150 hours
Savannah, GA and Ridgeland, SC
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02-12-2007, 02:53 PM
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Join Date: May 2005
Location: Tuttle, Oklahoma
Posts: 2,563
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conduit alternative
I am not sure yet if this is going to be what I use but I did purchase some foam rubber insulation material normally used for insulating central a/c freon lines. It is very light weight and has a smooth inside surface for running wires through it. It is very flexible but does not have the accordion wrinkles of most flexible conduit. It is also cheap. I believe I bought a 10' section of it for around $2.50.
I have been thinking that this would be a good material to use for wire runs. I actually had bought some of this for another build project but went a different route with that build. As I said, I am not sure if I will go this route or not on the RV but I cannot see why it would not work. It would definitely be much lighter than electrical conduit.
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02-12-2007, 03:03 PM
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Chief Obfuscation Officer
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Join Date: May 2005
Location: Livermore, CA
Posts: 1,110
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Quote:
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Originally Posted by Brent Colvin
Have read horror stories about trying to get Van's corrigated conduit into wings.
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I will echo William's comments... It really wasn't that bad. It took about 15 minutes to do each wing and I broke a light sweat, but I too would do it again. After drilling, I deburred/edge-finished the holes really well, and I stretched the conduit as I pulled it throught the ribs (silly picture below) which made it much easier to install.

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02-12-2007, 03:21 PM
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Join Date: Sep 2005
Posts: 1,110
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I know a lot of people use PVC but I'll just put this out there....
"You only pull conduit once but heavy is forever"...
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John Coloccia
www.ballofshame.com
Former builder, but still lurking 'cause you're a pretty cool bunch...
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02-12-2007, 03:27 PM
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Join Date: Oct 2005
Location: Highland Village, TX
Posts: 1,519
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thin wall irrigation pvc
I got this idea from Jeff Bordelon and it works great. They sell some very thin wall PVC at HD or Lowes. Comes in 50' roll. It's about the same size a Van's but without the corrigated ribs, so it much easier to pull - especiallu if you've got a QB wing.
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Rick Aronow,
A&P
Flying 7A Slider;
RV-12 SOLD
Highland Village,TX
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02-12-2007, 03:45 PM
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Join Date: May 2006
Location: Houston
Posts: 2,010
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Use SDR (thin-walled) PVC pipe.
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Bryan
Houston
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02-12-2007, 04:10 PM
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Join Date: Jan 2005
Location: Lake St. Louis, MO.
Posts: 2,346
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Quote:
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Originally Posted by Brent Colvin
Hello all,
Wondering what to use for conduit in wings. Have read horror stories about trying to get Van's corrigated conduit into wings. I have seen 40 ga PVC ele. conduit at hardware stores, will that work? Or is it to thick & heavy? Thanks 
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After installing a run of PVC in one wing of my 6A, I came to the conclusion that Van's conduit is a good lightweight choice and by installing it the way I recently outlined, you avoid all the "horror" and it still comes in at a significantly lighter weight than using common PVC.
http://www.vansairforce.com/communit...ad.php?t=14523
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Rick Galati
RV6A N307R"Darla!"
RV-8 N308R "LuLu"
EAA Technical Counselor
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