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02-07-2007, 02:06 PM
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Join Date: Jun 2005
Location: Milwaukee, WI area
Posts: 2,967
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Control column mounts
The plans say that the control column can be removed as a whole once it has been fitted to the F-704 bulkhead, leaving the mounts on like this-
Right now I have the control column in place, but it's ready to come off, so I can finish the bulkhead.
I'm wondering why Van's calls for just removing the control column assembly and leaving the mounts. The assembly is attached with a series of washers that are fun to get in place (I'm being sarcastic here  ), and removing them and reinstalling later doesn't sound like fun.
Why can't the whole thing come off the bulkhead, INCLUDING the mounts? That just means four bolts. Those of you ahead of me...what's the deal here?
__________________
Chad Jensen
Astronics AES, Vertical Power
RV-7, 5 yr build, flew it 68 hours, sold it, miss it.
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02-07-2007, 02:15 PM
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Join Date: Jan 2005
Location: Round Rock, TX
Posts: 807
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Chad,
I dont think you can feed it back into place with those mounts installed.
-Jeff
Last edited by RV_7A : 02-07-2007 at 02:18 PM.
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02-07-2007, 02:17 PM
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Join Date: Jun 2005
Location: Cedar Park, TX
Posts: 3,152
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yep, the seat ribs will get in the way I think when you go to put it all back in as one big assembly. The washers aren't really that big of a deal, you just have to get a little creative (tape).
__________________
Scott Card
CQ Headset by Card Machine Works
CMW E-Lift
RV-9A N4822C flying 2200+hrs. / Cedar Park, TX
RV8 Building - fuselage / showplanes canopy (Done!)
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02-07-2007, 02:23 PM
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Join Date: Jun 2005
Location: Milwaukee, WI area
Posts: 2,967
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Gotcha. I knew that the seat ribs were modified as seen in your picture, but I was thinking that they all were cut.
I have washer wrenches, so they aren't too bad. Just somewhat time consuming...
__________________
Chad Jensen
Astronics AES, Vertical Power
RV-7, 5 yr build, flew it 68 hours, sold it, miss it.
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02-07-2007, 04:03 PM
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Join Date: Jan 2005
Location: Chandler, AZ
Posts: 2,901
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modify the ribs
Hi Chad,
I modified the next two ribs like the inner two ribs with a removeable piece to make the control system easier to remove and replace.
__________________
Darwin N. Barrie
Chandler AZ
www.JDair.com
RV-7 N717EE-Flying (Sold)
RV-7 N717AZ Flying, in paint
EMS Bell 407,
Eurocopter 350 A-Star Driver
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02-07-2007, 05:05 PM
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Join Date: Jan 2005
Location: Boise, ID
Posts: 1,007
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You MUST modify the TWO ribs each side of center (four total) to get the controls in and out, with or without the mounts. This is one of those places the instructions are flat out wrong. You can tweak and adjust the assembly on the bench for parallelism, and leave the aileron rod eyes installed. You simply screw on the pushrods once the wings are on. Far easier than fumbliing with washers.
John Siebold
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02-07-2007, 08:58 PM
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Join Date: Jun 2005
Location: Milwaukee, WI area
Posts: 2,967
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Quote:
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Originally Posted by RV7Guy
Hi Chad,
I modified the next two ribs like the inner two ribs with a removeable piece to make the control system easier to remove and replace.
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PERFECT! THAT'S what I wanted to know!
Thanks D! 
__________________
Chad Jensen
Astronics AES, Vertical Power
RV-7, 5 yr build, flew it 68 hours, sold it, miss it.
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02-07-2007, 09:04 PM
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Join Date: Jun 2005
Location: Cedar Park, TX
Posts: 3,152
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Quote:
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Originally Posted by RV7ator
You MUST modify the TWO ribs each side of center (four total) to get the controls in and out, with or without the mounts.
John Siebold
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That just isn't true. So many of us have installed all appropriate components just fine without modifying any more than two (total) ribs. Although I certainly wouldn't scoff at anybody that decided to modify two more ribs properly for ease of... whatever they wanted to do.
__________________
Scott Card
CQ Headset by Card Machine Works
CMW E-Lift
RV-9A N4822C flying 2200+hrs. / Cedar Park, TX
RV8 Building - fuselage / showplanes canopy (Done!)
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02-07-2007, 09:45 PM
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Join Date: Mar 2005
Location: Dallas area
Posts: 10,762
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Scott is right. There are literally thousands of RVs flying without this mod.
__________________
Mel Asberry, DAR since the last century.
EAA Flight Advisor/Tech Counselor, Friend of the RV-1
Recipient of Tony Bingelis Award and Wright Brothers Master Pilot Award
USAF Vet, High School E-LSA Project Mentor.
RV-6 Flying since 1993 (sold)
<rvmel(at)icloud.com>
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02-08-2007, 06:14 AM
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Join Date: Jan 2005
Location: Boise, ID
Posts: 1,007
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So now we have a "he said, she said"...
Now that I think about it, you can get the control column in without the mounts hanging from it (obviously you must, or there indeed wouldn't be many RV's flying!) but not with the mounts assembled. I tried every which way possible on the first -7 and had to remove the mounts and assemble everything piecemeal in the confines of the subfloor. Through the fog of four years, I believe at least one of the mounts could not be attached to the spar prior to control insertion, probably neither unless you remove rib web (part of the mod) on the two outboards, because the as-manufactured web plus a mount in position was too much interference for the controls. Since the instructions say to leave the mounts in place, I still consider them wrong since you must remove at least one later. It's a major pain compared to the ease of bench assembly for the small sacrifice of a half hour to modify two more ribs. Then you can drop in the complete assembly, install the four mount bolts, and you're done.
No matter how you install the controls, installing the three rod eyes on the bench for later threading on the pushrods is a real time and frustration saver.
John Siebold
Last edited by RV7ator : 02-08-2007 at 06:21 AM.
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