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01-12-2007, 02:29 PM
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Join Date: Jun 2005
Location: Milwaukee, WI area
Posts: 2,967
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Prop extension cost
If I go with a James cowl and a Catto prop, I'll need a 4" extension, according to James' website. I can't find any info on where to buy one (other than AS&S, and they don't come right out and say how much), or how much these dudes cost.
How much have you paid? 
__________________
Chad Jensen
Astronics AES, Vertical Power
RV-7, 5 yr build, flew it 68 hours, sold it, miss it.
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01-12-2007, 02:50 PM
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Join Date: Jan 2005
Location: Peoria, AZ
Posts: 1,052
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Check out Sabre Manufacturing
Quote:
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Originally Posted by cjensen
If I go with a James cowl and a Catto prop, I'll need a 4" extension, according to James' website. I can't find any info on where to buy one (other than AS&S, and they don't come right out and say how much), or how much these dudes cost.
How much have you paid? 
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Hi Chad,
If its for a wood prop, Its a special order from Vans. I believe they still get them from Sabre Manu.
You can get in touch with Sabre direct at (817) 326 - 6293. Their website is: http://www.geocities.com/sabermfg
Here is their prices from the website.
PROP EXTENSIONS 7" DIAMETER - 7" dia. prop end, 6" dia. engine end
Standard lengths: 4"x 7-- $355 6"x 7-- $504 8"x 7-- $653
CRUSH PLATES - 6" dia. x 3/8" thick-- $45 7x3/8-- $55 7x1/2-- $65
__________________
Regards,
Thomas Velvick
Goodyear, AZ (KGYR)
2020 Donation sent.
N53KT RV-6a finished 2018, Flying
N7053L RV-4 Wife's RV
N56KT RV-4 Finishing
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01-12-2007, 03:57 PM
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Join Date: Jan 2005
Location: Houston, TX
Posts: 472
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Chad,
Without arguing any actual or perceived beneficial differences between the two available SJ cowls, I'll just point out that you don't have to use the extended cowl.
I feel that the greatest benefit comes from using a tight plenum (SJ) which allows the smaller intakes of the SJ cowl to do a better job of cooling but with less drag.
So in my case, I'm using the standard length SJ cowl (same length as Van's) and the SJ plenum with my TMX IO-360 and Catto 3-blade prop. For that installation, all you need is a thicker crush plate, and I bought the heaviest one available (from Sabre) to overcome the inherent aft CG issues that the '7's have when using light props.
Just throwin' that out there...
__________________
RV7-A - Slider (QB Fuse and Wings)
Mattituck IO-360 (AFP) w/2 P-mags
Catto 3-Blade
SJ Cowl and Plenum
Panel: Dual GRT EFIS / EIS4000 / PMA8000B / SL-30 / SL-40 / Internal GRT GPS / GTX 327
Last edited by Highflight : 01-12-2007 at 05:22 PM.
Reason: Spelling corrections (due to overclocked typing) so I wouldn't appear too ignorant :-)
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01-12-2007, 04:02 PM
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Join Date: Jun 2005
Location: Milwaukee, WI area
Posts: 2,967
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Well, disregard my first post then...I didn't know there were two sizes of SJ cowls. From reading their website, I gathered that there was one size, and it required an extension.
Problem solved. If I go SJ, I'll use the standard length.
Thanks Vern! 
__________________
Chad Jensen
Astronics AES, Vertical Power
RV-7, 5 yr build, flew it 68 hours, sold it, miss it.
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01-12-2007, 04:35 PM
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Join Date: Dec 2006
Location: El Paso, Texas
Posts: 105
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I am pursuing the same setup on my RV7. One comment is the prop extension will move the CG forward. The trade off having to use the 4" prop extension.
I have not run the calcs to see if 4" has much effect on the CG.
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TGudz
EP, TX
RV7
Wire/Elec Phase
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01-12-2007, 09:54 PM
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Join Date: Aug 2005
Location: Pasadena CA
Posts: 2,484
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It would affect the CG, if your going with a FP prop, I don't see why you WOULDN'T go with the long cowl, inversely, if going CS, I don't see why anyone WOULD go with the long...
The -7 with a light prop would benefit from moving it fwd a few inches, AND the extra nose weight of the long cowl.
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Stephen Samuelian, CFII, A&P IA, CTO
RV4 wing in Jig @ KPOC
RV7 emp built
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04-19-2007, 09:39 AM
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Join Date: Nov 2006
Location: Calgary, Canada
Posts: 408
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Researching for future choice...
I too, am interested in the James cowl. Reading on the site, I've found the following...
"Available for RV-6, RV-7, RV-8, RV-9 and the Mustang II in fuel injected or carbureted versions. Uses a prop extension. A shorter length, carbureted version of the RV-6, 7, & 9 is available for use without a prop extension."
The question I have is, does this mean that you can use the shorter version for carb setups, but MUST use the extended cowl for FI engines (don't know why, but I guess maybe room underneath for everything)?
One other question, what is the differential cost? I can see the price for the James cowl, but can't find anywhere on Van's site what I'd save by excluding their cowl from the finish kit (which I've yet to buy).
__________________
JV
Calgary, Alberta, Canada
RV7 QB - Airframe largely complete, sans canopy and glass... unfortunately sold
RV6 - O-360-A1A, Hartzell CS, dual G3X VFR... purchased
Dues paid 2015
"Being defeated is only a temporary condition; giving up is what makes it permanent."
-- Marilyn vos Savant
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04-19-2007, 10:49 AM
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Join Date: Jan 2005
Location: Charlotte, NC
Posts: 1,523
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The cost differential is not huge. Around 200 bucks (give or take a few pennies). Vans credit was 850 for their cowl..
PS. If you were to go with Sensenich metal prop, you can order it with 4" extension at no additional cost.. 
__________________
Radomir
RV-7A sold
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04-19-2007, 11:19 AM
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Join Date: Jul 2006
Location: Corvallis Oregon
Posts: 3,547
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I have a long SJ cowl
IF you have a FF sump it is highly unlikely in my estimation that the standard length cowl will work...IT certainly WON'T work with an AFP FI system....Just not enough room.
I ended up with a HArtz C/S prop, a 2.25" extension (it should be 2 and 5/8ths but that is what they had in stock).
Absolutley no problem with moving the CG forward on a parallel valve engine anyway.
Frank 7a, SJ cowl, AFP
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04-19-2007, 11:35 AM
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Join Date: Nov 2006
Location: Calgary, Canada
Posts: 408
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Quote:
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Originally Posted by frankh
IF you have a FF sump it is highly unlikely in my estimation that the standard length cowl will work...
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...and even if you could get the FI components to fit, you'd have to get very creative with the intake, since it would be tough to do via snorkel from the round cowl holes.
The reason I ask long vs. short is because I like the combination of FI, the speedier cowl and ability to do aerobatics, but I've also read that aero is somewhat of a no-no with the prop extension. Is this urban myth or real (i.e. I can have any two of the three, but not all three)?
__________________
JV
Calgary, Alberta, Canada
RV7 QB - Airframe largely complete, sans canopy and glass... unfortunately sold
RV6 - O-360-A1A, Hartzell CS, dual G3X VFR... purchased
Dues paid 2015
"Being defeated is only a temporary condition; giving up is what makes it permanent."
-- Marilyn vos Savant
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