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  #1  
Old 09-16-2016, 08:22 AM
stancaruthers stancaruthers is offline
 
Join Date: Apr 2016
Location: Paradise tx
Posts: 192
Default IO-360 High Oil Temp Culprit

While training for TD endorsement I was seeing up to 238 deg oil temps in climbs so I elected to cancel training until this was under control. The horrible listener I am, I decided to read the oil temp issues here on VAF which most discussed baffling and a variety of other issues as well as vernatherms.
Knowing this has been an issue with the previous owner I decided to look deeper.
Pulled Vernatherm and marking on the male seat were not seating 360 degrees, only about 3/4 of the male plunger seat had any indication of touching the 45 degree female beveled seat while extended in the spacer block.
I pulled oil filter adaptor and spacer block and bolted them together as you would mount it to the back of the case. With the oil filter removed I heated the housing to 200 deg and poured water into the hole which just ran right through.
I do not understand why there is no dowel pins for this critical assembly alignment ??
With the Vernatherm still extended fully, I loosened the bolts to where I could just wiggle the adaptor and let the spring pressure of the Vernatherm on the male seat find the 45 degree bevel and life was good and it held water.
I think this is a poor design and has caused grief for many, I know at least for me that I have ordered a larger cooler which has required me to learn sheet metal skills, found I need different tools $, new Vernatherm$, new hoses to fit bigger cooler $$, EZ COOL $, baffle material$
Sure wish I would have found the issue earlier in the game.
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  #2  
Old 09-16-2016, 08:37 AM
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BruceMe BruceMe is offline
 
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Location: Shawnee, Kansas
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Default

...or you learned a new skill and improved your critical thinking and problem solving skills

Welcome to aircraft ownership, here's your bill.
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  #3  
Old 09-17-2016, 07:20 AM
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pierre smith pierre smith is offline
 
Join Date: Jan 2005
Location: Louisville, Ga
Posts: 7,840
Default Mine too

On the way to Triple Tree last Saturday, my oil was at 202 F by the half way point and I'd never seen oil that high, except for when I was running WOT during a race.

When I reduced power, it went higher still, to 214 F at 100 MPH, the speed they wanted me at. I babied it home at 60% power and it turned out to be a defective vernatherm with 700 total hours on the engine.

Best,
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RV-10, 510 TT
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Air Tractor AT 502B PT 6-15 Sold
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  #4  
Old 09-17-2016, 09:02 AM
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DanH DanH is offline
 
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Location: 08A
Posts: 9,476
Default

Picture worth 1000 words.....

This is the issue Stan describes above. Clearing some motor mounts requires the addition of a spacer block to move the B&C oil filter adapter rearward. The spacer block and the adapter have clearance diameter in the holes for the mounting bolts/studs, thus the block and adapter can "float" in relation to each other as the bolts/nuts are tightened. If spacer and adapter body are not perfectly aligned, the tip of the vernatherm won't be centered on the oil passage in the spacer block, thus the vernatherm cone can't seat in the passage when hot and extended. As a result, oil flow can bypass the cooler, even at elevated temperatures.

If I recall correctly, an ECI right angle adapter is similar. Are adapter and spacer doweled for alignment, or free to move like the B&C?

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Last edited by DanH : 09-17-2016 at 09:47 AM.
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  #5  
Old 09-21-2016, 12:20 PM
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Bad Sheila Bad Sheila is offline
 
Join Date: Jan 2011
Location: Los Angeles
Posts: 90
Talking No Vernatherm?

What would be the pros and cons of removing the "Vernatherm" altogether?
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  #6  
Old 09-21-2016, 12:46 PM
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FasGlas FasGlas is online now
 
Join Date: Mar 2014
Location: Prescott, AZ
Posts: 734
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Quote:
Originally Posted by Bad Sheila View Post
What would be the pros and cons of removing the "Vernatherm" altogether?
Might as well toss the oil cooler at that point. The Vern closes the bypass port and forces the hot oil to the cooler. I think your idea would be to plug the vern port closed permanently. All the oil would be forced thru the cooler at all times, not a good result.
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  #7  
Old 10-04-2016, 11:25 AM
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airguy airguy is offline
 
Join Date: Oct 2006
Location: Garden City, Tx
Posts: 5,120
Default

Quote:
Originally Posted by DanH View Post
Picture worth 1000 words.....

This is the issue Stan describes above. Clearing some motor mounts requires the addition of a spacer block to move the B&C oil filter adapter rearward. The spacer block and the adapter have clearance diameter in the holes for the mounting bolts/studs, thus the block and adapter can "float" in relation to each other as the bolts/nuts are tightened. If spacer and adapter body are not perfectly aligned, the tip of the vernatherm won't be centered on the oil passage in the spacer block, thus the vernatherm cone can't seat in the passage when hot and extended. As a result, oil flow can bypass the cooler, even at elevated temperatures.

If I recall correctly, an ECI right angle adapter is similar. Are adapter and spacer doweled for alignment, or free to move like the B&C?
I'll answer that now - they are not doweled, I have the ECI and pulled my vernatherm today (still chasing that last 15 degrees cooler oil that I want) and sure enough I only have about 210 degrees of contact mark on the 360 degree face of the vernatherm tip. I just got done raping the backside of the engine to get to it, then stopped to pull up my laptop and re-read this thread before reassembling.

The worst part of the whole deal was I pulled my oil filter (punched a hole in it to drain it first), and now I realize I'm out of new oil filters, so I can't even take it on a test flight today after I get it all back together...
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Built an off-plan RV9A with too much fuel and too much HP. Should drop dead any minute now.
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  #8  
Old 10-04-2016, 12:20 PM
lr172 lr172 is offline
 
Join Date: Oct 2013
Location: Schaumburg, IL
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Quote:
Originally Posted by airguy View Post
The worst part of the whole deal was I pulled my oil filter (punched a hole in it to drain it first), and now I realize I'm out of new oil filters, so I can't even take it on a test flight today after I get it all back together...
I use a Napa Gold 1515 filter and have had no problems or issues. Locally available for $5

Larry
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  #9  
Old 10-04-2016, 01:44 PM
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MarkW MarkW is offline
 
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Location: Edgewater, FL. KSFB
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I am about to pull my Vernatherm to check for miss-alignment as I have the ECI 90 degree adapter with about a 2"-2.5" spacer. Is there a good way to align the parts while tightnening? Oh and I have a new filter.
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  #10  
Old 10-04-2016, 06:27 PM
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Toobuilder Toobuilder is offline
 
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Location: Mojave
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Quote:
Originally Posted by lr172 View Post
I use a Napa Gold 1515 filter and have had no problems or issues. Locally available for $5
...or about half that during the semi annual oil filter sale most stores have.

I buy them by the case (I use the NAPA 1068's).
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WARNING! Incorrect design and/or fabrication of aircraft and/or components may result in injury or death. Information presented in this post is based on my own experience - Reader has sole responsibility for determining accuracy or suitability for use.

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