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  #11  
Old 08-19-2016, 11:03 AM
Aero_Octaveus Aero_Octaveus is offline
 
Join Date: Aug 2014
Location: Edmonton, AB
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+1 to Bill's comment. I mirror his comments exactly!

And as for workspace. A ton of work can be done in a very small space. (I.e. Deburring and filing down shear marks). I did most of mine in the basement in front of the tv on a drop sheet.

I think 50% of build time is in edge/hole prep???
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  #12  
Old 08-19-2016, 11:58 AM
Bevan Bevan is offline
 
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Location: BC
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Not really a large power tool but a quality hand squeezer like the "Main Squeeze" from Cleaveland Tools was a little more expensive than the others but totally worth it to me.

Bevan
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  #13  
Old 08-19-2016, 01:15 PM
Rupester Rupester is offline
 
Join Date: Dec 2005
Location: Mahomet, Illinois
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Quote:
Originally Posted by rzbill View Post
I think power tool selection is a never ending debate candidate.

A 6" bench grinder with scotchbrite wheel. While this could be skipped, it is a very basic and constantly used tool. I think it is expected that all builders have this.

Air compressor. Anything will work but there are differences in performance. "oil-less" are usually noisy enough to be undesireable. HP rating is going to be a selection depending how impatient you are. You will have to wait for small HP compressors to catch up when using air tools.

A drill press (bench model is fine). Try to get one with slowest low speed as possible. This also could be skipped, but there is a safety aspect when cutting large holes with a fly cutter and a hand drill motor. Secondarily, accuracy and perpendicularity of holes are sometimes important.

DRDT-2. While not a power tool, It is pricey. I would put it ahead of the sander and band saw.

Bench mounted Belt/disc sander. I did not have one of these however if I built again I would get one (and before the band saw).

Band Saw. I did not have one during the build. For the few pieces that needed sawing, I used a hack saw. Either way, the part should be filed to final shape so the cutting method is not highly relevant. Saw usage is higher during fuselage construction compared to tail or wing. Quickbuild folks will hit this earlier than standard build folks.
I agree completely. Couldn't have said it better myself.
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  #14  
Old 08-19-2016, 04:06 PM
rapid_ascent rapid_ascent is offline
 
Join Date: Mar 2008
Location: Dublin, CA
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I think one of my best bench tool purchases is the 1" belt sander from Harbor Freight. This tool is about $45 or less and will a pretty fine grit (220) it works great for rounding corners or smoothing cut edges. I built a little fence for mine out of 1/4" x 1" aluminum bar that I screw to the work surface. I use that to square up the end of cut angle or tubing. It works great.

I also bought a 10" disc sander from Harbor Freight. This tool is useful but its limited. It is a little too powerful for most of the work that we do on aluminum even with a fine grit disc. I thin a combination disc / belt sander might be a better choice. Sometimes we do have longer edges that need to be sanded and the disc sander just doesn't work for that either.

Just a comment on the band saw. I had one before starting my build and it is very helpful. I don't think you "need" it until later in the build when you are making more little brackets and etc. It is helpful for cutting some of the different shapes that we need to cut during the build.

So I understand you desire to get you shop organized up front. But make sure you are really going to enjoy this build process. It does take a special personality to enjoy this type of project. It is a lot of work and if you don't get excited seeing some stupid little bracket that you made riveted on then it may not be for you. Many builders start and don't finish their projects. I'm still building so that could even be me but I have that excitement when I see big pieces going together that motivates me to the next step. My point is it might be a better idea to start on the tail section where not that many tools are required and see how it goes before you spend a bunch of money on tools outfitting the perfect shop. Not trying to discourage you here, just trying to be realistic. There is a certain excitement of building your own plane but you need to look within yourself and evaluate whether you are really cut out for this type of project.
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