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  #1  
Old 12-13-2015, 02:14 PM
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sbalmos sbalmos is offline
 
Join Date: Oct 2011
Location: Liberty Twp, OH
Posts: 640
Default Drilling additional spar box holes?

I'll most likely call the factory about this. It's one of those things that I don't *think* would create a problem, but I'll check.

Has anyone drilled additional tubing holes in the center spar box, specifically just the aft one, other than the standard one outbound one on each side, and the two in the center? I am routing my pitot and AOA lines on the left side, which will be running up behind the center spar cap and then under the canopy deck forward to the instrument panel. But the one outboard hole in the aft bulkhead can't fit both of the lines through. I was thinking of just drilling an additional penetration right above the existing one for running the AOA line. Likewise, maybe one additional hole over on the right side somewhere (that RG-400 is relatively thick!). Opinions? Thanks.
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Scott Balmos - RV-9A N112SB
Cincinnati, OH, KHAO
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  #2  
Old 12-13-2015, 02:32 PM
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RV3bpilot RV3bpilot is offline
 
Join Date: Oct 2012
Location: New Ulm, Minnesota
Posts: 283
Default Pitot tube hole through the spar

I drilled about a 1/2" hole in the center of the web of the main wing spar to run my pitot hose through it. I know others have done the same. After drilling and de-burring I painted it with anti-corrosion primer.
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Robin Mckee
New Ulm, MN 56073
RV3b N219BB
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  #3  
Old 12-13-2015, 04:13 PM
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Jeff Vaughan Jeff Vaughan is offline
 
Join Date: Jan 2005
Location: West Chester, Pa
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Yes I drilled some too.
Call Vans and they will tell you where you can and can
Not drill extra holes
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Jeff Vaughan
RV 12 N237VW ELSA
RV 7A N561EV Sold
West Chester Pa

2020 donation current
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  #4  
Old 12-14-2015, 09:05 AM
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airguy airguy is offline
 
Join Date: Oct 2006
Location: Garden City, Tx
Posts: 5,122
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Yup, I did the same thing, I called them first and they recommended where to drill the holes, and some places to stay away from.
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Greg Niehues - SEL, IFR, Repairman Cert.
Garden City, TX VAF 2020 dues paid
N16GN flying 700 hrs and counting; IO360, SDS, WWRV200, Dynon HDX, 430W
Built an off-plan RV9A with too much fuel and too much HP. Should drop dead any minute now.
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  #5  
Old 12-14-2015, 09:12 AM
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sbalmos sbalmos is offline
 
Join Date: Oct 2011
Location: Liberty Twp, OH
Posts: 640
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Yup, just got off the phone with Sterling. Boiled down to typical common sense that I figured as such. Don't nick the bars. Watch edge distances. Don't turn it the web into Swiss Cheese. Otherwise, have at it.
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Scott Balmos - RV-9A N112SB
Cincinnati, OH, KHAO
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