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10-21-2015, 01:11 PM
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Join Date: Oct 2013
Location: Schaumburg, IL
Posts: 5,281
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Dripping Fuel Tank Drain
I am just out of Phase I and I am getting dripping from one of my fuel drain fittings. Seems whenever I drain some fuel, I need to do a bunch of fiddling with the drain to get it to stop dripping. I bought a new drain, as well as replacement seals/o-rings. Is this likely a defective drain or should I start with replacing the seal? Also, could this be caused by debris? I can see VERY small elements swirling in the tester cup. However, they don't seem large enough to create a problem with the seal.
Larry
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10-21-2015, 01:16 PM
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Join Date: Oct 2011
Location: Katy, TX
Posts: 138
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Larry,
My experience with those is that if it is leaking you probably have some foreign matter lodged in there....replace it with the new one you got and inspect the old one to see what is stuck in the valve. It sounds as though the original one is fairly new, so I doubt you have a seal issue.
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Brian Shannon
Katy, TX
RV6 N7463B
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10-21-2015, 01:22 PM
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Join Date: Jun 2006
Location: Vero Beach, FL
Posts: 880
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Quote:
Originally Posted by lr172
I am just out of Phase I and I am getting dripping from one of my fuel drain fittings. Seems whenever I drain some fuel, I need to do a bunch of fiddling with the drain to get it to stop dripping. I bought a new drain, as well as replacement seals/o-rings. Is this likely a defective drain or should I start with replacing the seal? Also, could this be caused by debris? I can see VERY small elements swirling in the tester cup. However, they don't seem large enough to create a problem with the seal.
Larry
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Larry, yes more than likely you have an aluminum chip or some other debris hanging up on the O-ring. What I have done with some success is remove the fuel drain, let a small amount of fuel drain into a bucket, and then re-install the drain. I keep a spare drain just for this purpose. I take the spare, put a new o-ring on it, put some thread sealant on it, and swap it out with the one that's dripping. The old one now becomes your spare. It makes just a little mess and some fuel will run down your arm, but not a big deal.
Now look in the bucket, you'll probably find your chip or other bad stuff. And everyone should know this, but don't use RTV! Permatex #2 is a good thread sealant. I never miss an opportunity to warn folks against RTV in their fuel system--anywhere!
Last edited by Pat Hatch : 10-21-2015 at 01:48 PM.
Reason: Removed reference of 'fuel lube' as a thread sealant--no longer recommended by Vans.
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10-21-2015, 01:25 PM
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Join Date: Jan 2006
Location: Winston-Salem, N.C.
Posts: 1,210
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Not uncommon
There isn't much to these little drains, and I have seen many leakers. I keep spare ones in my shop. I have had mine leak on my -4, as it only takes the smallest bit of debris to cause a leak. When I sump, I typically grab it and rotate it back and forth. If you think your tank is "dirty", it wouldn't hurt to do a drain/flush on it.
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Bill E.
RV-4/N76WE
8A7 / Advance NC
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10-21-2015, 01:59 PM
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Join Date: Nov 2008
Location: Baton Rouge, LA
Posts: 669
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Usually gets better with time. I keep a spare in my tool kit. Not to hard to change even with a full tank if you're quick and have everything at hand. John
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10-21-2015, 02:59 PM
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Join Date: Oct 2013
Location: Schaumburg, IL
Posts: 5,281
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Thanks for the help here. I had been thinking debris was the likely culprit but good to hear that confirmed by others. I will pull it, drain a bit and replace with the new one.
Thanks,
Larry
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10-21-2015, 08:58 PM
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Join Date: Jan 2005
Location: KPYM
Posts: 2,686
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Larry, coat the o-ring with a little bit of fuel lube. It will help it to stay lubricated and maintain a good seal.
 CJ
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RV-7 Flying - 1,200 Hours in 5 Years!
The experiment works!
TMX-IO-360, G3i ignition & G3X with VP-X
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10-21-2015, 09:45 PM
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Join Date: Oct 2013
Location: Schaumburg, IL
Posts: 5,281
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Quote:
Originally Posted by Captain_John
Larry, coat the o-ring with a little bit of fuel lube. It will help it to stay lubricated and maintain a good seal.
 CJ
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That sounds like a good tip. Thanks for sharing.
Larry
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10-22-2015, 07:13 AM
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been here awhile
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Join Date: Dec 2004
Location: North Alabama
Posts: 4,300
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Quote:
Originally Posted by Pat Hatch
I take the spare, put a new o-ring on it, put some thread sealant on it, and swap it out with the one that's dripping. The old one now becomes your spare. It makes just a little mess and some fuel will run down your arm, but not a big deal.
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A small tip...if you approach the fuel drain while standing at the leading edge instead of from beneath the wing you won't have fuel running down your arm during the swap. A pair of disposable gloves will prevent any exposure to fuel.
Last edited by Sam Buchanan : 10-22-2015 at 07:16 AM.
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10-22-2015, 05:50 PM
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Join Date: Feb 2007
Location: Bradenton, fl
Posts: 89
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Quote:
Originally Posted by Sam Buchanan
A small tip...if you approach the fuel drain while standing at the leading edge instead of from beneath the wing you won't have fuel running down your arm during the swap. A pair of disposable gloves will prevent any exposure to fuel.
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Also, you can eliminate fuel running down your arm by having your wife put her finger on the hole while you swap the drain. 
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Chuck O
TSP
RV-7A (sold)
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