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  #1  
Old 04-28-2015, 05:58 PM
David Paule David Paule is offline
 
Join Date: Dec 2009
Location: Boulder, CO
Posts: 4,428
Default How To Adjust Deluxe Fuel Caps?

The only adjustment I see is the metric nut in the inside center. How tight should that be?

Dave
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  #2  
Old 04-28-2015, 06:49 PM
wirejock's Avatar
wirejock wirejock is offline
 
Join Date: Oct 2005
Location: Estes Park, CO
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Default EAA to the rescue

http://www.eaavideo.org/video.aspx?v=1200008857001

Link is from this thread, page 4.
http://www.vansairforce.com/communit...&highlight=cap

Another tip
http://www.vansairforce.com/communit...ght=cap&page=2
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Donated 12/03/2019, plus a little extra.
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Last edited by wirejock : 04-28-2015 at 07:00 PM.
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  #3  
Old 04-28-2015, 10:37 PM
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ppilotmike ppilotmike is offline
 
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Location: Denver, CO
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Default Deluxe right?

David,

You mean the deluxe, locking caps, right? Larry, I think your links are talking about the standard Van's fuel caps, which have some serviceability issues. I have the deluxe locking caps too Dave, and they seem to be very "loose" but held up well during pressure testing on my tanks, just the way they came out of the box. No adjustments and no soapy bubbles...
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  #4  
Old 04-29-2015, 06:53 AM
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JanRV6UK JanRV6UK is offline
 
Join Date: Jul 2009
Location: England
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Default

One place they can leak (blow bubbles during soap test) is around the shaft - you will find a small O ring that seal against the shaft - I have applied fuel lube on it - and on the large visible O ring .. then no issues ...
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  #5  
Old 04-29-2015, 08:03 AM
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wirejock wirejock is offline
 
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Default Deluxe caps

Quote:
Originally Posted by ppilotmike View Post
David,

You mean the deluxe, locking caps, right? Larry, I think your links are talking about the standard Van's fuel caps, which have some serviceability issues. I have the deluxe locking caps too Dave, and they seem to be very "loose" but held up well during pressure testing on my tanks, just the way they came out of the box. No adjustments and no soapy bubbles...
Ooops
Mine are deluxe also. No adjustment. No tank leaks.
Maybe we need some revised maintenance instructions. Anyone?
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Larry Larson
Estes Park, CO
http://wirejockrv7a.blogspot.com
wirejock at yahoo dot com
Donated 12/03/2019, plus a little extra.
RV-7A #73391, N511RV reserved (2,000+ hours)
HS SB, empennage, tanks, wings, fuse, working finishing kit
Disclaimer
I cannot be, nor will I be, held responsible if you try to do the same things I do and it does not work and/or causes you loss, injury, or even death in the process.
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  #6  
Old 05-02-2015, 06:04 PM
David Paule David Paule is offline
 
Join Date: Dec 2009
Location: Boulder, CO
Posts: 4,428
Default What Worked

The right cap leaked a lot - until I adjusted the center nut. It takes a 10 mm wrench, and it took probably less than a turn to stop the leak.

Later - Don't adjust it too tight, it'll be very difficult to open!

Dave

Last edited by David Paule : 05-03-2015 at 01:31 PM. Reason: Added comment about too tight, sigh.....
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  #7  
Old 05-05-2015, 10:02 AM
David Paule David Paule is offline
 
Join Date: Dec 2009
Location: Boulder, CO
Posts: 4,428
Default Photo Showing Cap Disassembled

Here's the Deluxe Locking Fuel Cap all in pieces. The pieces go together in the direction shown.



Tightening the nut only tightens the large o-ring against the filler neck riveted in the wing. There is no adjustment that lets you tighten the small o-ring that's around the stem. Lubricating it with Lubriplate doesn't stop air leakage past it.

There's another possible leak path around the lock's rotation cam but I haven't had the lock out so I have no information about that.

I drilled the black part to accept the lanyard. That's not stock.

Dave
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