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01-21-2015, 09:44 PM
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Join Date: Jan 2009
Location: Hong Kong
Posts: 153
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Self-cut/made Spark Plug Wires?
Hi All,
Has anyone tried to self cut and crimp your own spark plug wires? The set that came with my engine doesn't fit the length I need and I am looking into either buy the tools and wire and make my own, or order a new set from Klaus.
Would like to see if there is any drawback or traps to make my own.
Thanks!
Hank
__________________
Hank Cheng
RV8 Super Slow Build Kit
Titan IOX360, Catto 3 Blades RV prop, Full Dynon everything + Garmin GTN650
First RV in Hong Kong
First Homebuilt aircraft registered in Hong Kong "B-KOO"
Completed RTW journey in 2016
Built with a group of High School Students
Aircraft donated to the Hong Kong Science Museum
In memory of Michael Tam
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01-22-2015, 12:12 AM
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Join Date: Jan 2010
Location: Ottawa, Ks
Posts: 2,188
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I assume you are using auto plugs?
I had good luck using Taylor wires and this tool to make my own wires:
http://m.summitracing.com/parts/tay-43390
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RV 7 400 hours and counting
19 donation done
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01-22-2015, 04:49 AM
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Super Moderator
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Join Date: May 2005
Location: Locust Grove, GA
Posts: 2,624
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Yes
Yes, it's pretty easy and been doing it for years. Get a set of MSD superconductor 8.5mm wires (P/N 31229) from Summit or any auto store. It comes with a small tool and enough wire, end connectors, and boots for multiple sets.
Vic
__________________
 Vic Syracuse
Built RV-4, RV-6, 2-RV-10's, RV-7A, RV-8, Prescott Pusher, Kitfox Model II, Kitfox Speedster, Kitfox 7 Super Sport, Just Superstol, DAR, A&P/IA, EAA Tech Counselor/Flight Advisor, CFII-ASMEL/ASES
Kitplanes "Unairworthy" monthly feature
EAA Sport Aviation "Checkpoints" column
EAA Homebuilt Council Chair/member EAA BOD
Author "Pre-Buy Guide for Amateur-Built Aircraft"
www.Baselegaviation.com
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01-22-2015, 05:30 AM
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Join Date: Jan 2009
Location: Hong Kong
Posts: 153
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Thanks!
Thanks Guys! That's a better solution since I can cut the length I need on the spot. CHeers!
__________________
Hank Cheng
RV8 Super Slow Build Kit
Titan IOX360, Catto 3 Blades RV prop, Full Dynon everything + Garmin GTN650
First RV in Hong Kong
First Homebuilt aircraft registered in Hong Kong "B-KOO"
Completed RTW journey in 2016
Built with a group of High School Students
Aircraft donated to the Hong Kong Science Museum
In memory of Michael Tam
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01-22-2015, 07:34 AM
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Join Date: Feb 2010
Location: Gardnerville Nv.
Posts: 2,828
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I have had the Taylor pro race wire 11mm on my 442 for 15 years, no problems at all with the correct plug wire W crimper!
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7A Slider, EFII Angle 360, CS, SJ.
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01-22-2015, 08:11 AM
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Join Date: Feb 2011
Location: Hastings, MN
Posts: 582
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I just made the plug wires for the dual LSE system on my -10.
The plug wires Klaus sends were mostly too short for where I chose to install my coils.
The best way to go is to order:
Bulk 8.5mm MSD Super Conductor wire (MSD-34019) (That's the 25' roll. I needed more for the -10)
MSD Dual Crimp boot and terminal kit (MSD-8852)
MSD Wire Crimp Tool (MSD-35051)
The dual crimp ends crimp on to both the conductor and the sheath, instead of the single crimp ends where you just fold the conductor over and crimp the sheath and conductor in one go.
Also, the tool is a bit expensive (about $75) but it makes the whole process very simple and the crimps it makes are a very high quality. It even has a guide on it to cut the sheath to the correct length.
__________________
Ed Kranz
RV-10 N829EC - Flying
First Flight: 8/29/15
KSGS - Fleming Field, South Saint Paul, Minnesota
YouTube.com/GoodPlaneLiving -- Build Timelapse and Travel Videos . . GoodPlaneLiving.com -- Build and Travel Blog
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