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  #1  
Old 10-16-2006, 05:37 PM
JimWoo50 JimWoo50 is offline
 
Join Date: Oct 2005
Location: Chicago sw suburbs
Posts: 395
Default windscreen fairing question

Probably a goofy question but: Should I cover the #6 screws holding the windscreen to the roll bar with epoxy so they are invisible and thus smoother
? It seems to me that covering them would make any future replacement of the windscreen difficult but wouldnt I have to deystroy the fairing anyway as it is attached to the fuse at the sides? Any pictures of completed roll bar fairings would be greatly appreciated.
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  #2  
Old 10-16-2006, 06:36 PM
L.Adamson's Avatar
L.Adamson L.Adamson is offline
 
Join Date: Apr 2005
Location: KSLC
Posts: 4,021
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Someday there will be many layers of resin & cloth over these screws.

I've always said, that if I have to replace the windscreen, then I'll just junk the airplane!

L.Adamson RV6A
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  #3  
Old 10-17-2006, 06:15 AM
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pierre smith pierre smith is offline
 
Join Date: Jan 2005
Location: Louisville, Ga
Posts: 7,840
Default Leave 'em

Here's a picture of the finished windshield 'glass layup on our 6A. We also have a generous radius on the lower front of the windshield for looks and aerodynamics. Your screws will all be covered up.

[IMG][/IMG] [IMG][/IMG] [IMG][/IMG]

Regards,
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Pierre Smith
RV-10, 510 TT
RV6A (Sojourner) 180 HP, Catto 3 Bl (502Hrs), gone...and already missed
Air Tractor AT 502B PT 6-15 Sold
Air Tractor 402 PT-6-20 Sold
EAA Flight Advisor/CFI/Tech Counselor
Louisville, Ga

It's never skill or craftsmanship that completes airplanes, it's the will to do so,
Patrick Kenny, EAA 275132


Dues gladly paid!

Last edited by Rosie : 10-17-2006 at 04:35 PM.
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  #4  
Old 10-17-2006, 04:41 PM
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Rosie Rosie is offline
 
Join Date: Dec 2004
Location: I live in on the Rosamond Skypark (CA) and am married to Victoria (Tuppergal).
Posts: 982
Default

Quote:
Originally Posted by L.Adamson
Someday there will be many layers of resin & cloth over these screws.

I've always said, that if I have to replace the windscreen, then I'll just junk the airplane!

L.Adamson RV6A
And I would like to add that when making the fairing along the top, don't make it too thin as passengers/guests/Young Eagles tend to sometimes 'kick' it near the bottom with their foot when getting in/out. I made mine a bit thicker near the bottom on each side; I'm guessing at least 3/16" Rosie
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Paul A. "Rosie" Rosales
Rosamond Skypark (L00), CA
RV-6A, 4200+ hours since 7/4/2000
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  #5  
Old 10-17-2006, 04:58 PM
Brian Denk Brian Denk is offline
 
Join Date: May 2005
Location: Los Lunas, New Mexico
Posts: 187
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Laminate in a few layers of carbon fiber as well. My fairing is brutishly strong and no thicker than one formed from only fiberglass. You do tend to grab onto it and lever yourself into and out of the airplane with it.
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Brian Denk
RV8 N94BD 425 hrs. SOLD.
'57 C-180 Skywagon aka "Shrek"
RV10 90% completed empecone kit FOR SALE $3k.
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  #6  
Old 10-18-2006, 05:45 AM
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pierre smith pierre smith is offline
 
Join Date: Jan 2005
Location: Louisville, Ga
Posts: 7,840
Default Carbon fiber??

Hi Brian,
Do you use the same epoxy resins/hardener with carbon fiber? I've been wanting to experiment with CF but haven't researched it much. Does it perform better with it's own dedicated resins/hardeners or do you just use West system?
Thanks,
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Pierre Smith
RV-10, 510 TT
RV6A (Sojourner) 180 HP, Catto 3 Bl (502Hrs), gone...and already missed
Air Tractor AT 502B PT 6-15 Sold
Air Tractor 402 PT-6-20 Sold
EAA Flight Advisor/CFI/Tech Counselor
Louisville, Ga

It's never skill or craftsmanship that completes airplanes, it's the will to do so,
Patrick Kenny, EAA 275132


Dues gladly paid!
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