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  #1  
Old 04-22-2014, 07:23 PM
Roy25101 Roy25101 is offline
 
Join Date: Mar 2014
Location: Jekyll Island, GA
Posts: 56
Default Can I fix a mistake by going with a countersunk rivet.

For anyone who might have the whole vertical stabilizer section of the RV-10 Builders Manual memorized. On page 6-3 (that's right, I only made it to the 2nd page without screwing up), Step 8, instead of just machine countersinking the flange holes in the VS-1003 Rear Spar which are common to the skin, I did every other one below that.

All that aside, I have come to find out that these holes are used to attach the rear spar to the spar caps and to nothing else. If I slide a larger diameter flush rivet in the hole it fits beautifully.

My question is, will I get the same strength out of countersunk rivets as universal rivets.

Any help would be greatly appreciated. Thank you...
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  #2  
Old 04-22-2014, 07:34 PM
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Mike S Mike S is offline
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Join Date: Sep 2005
Location: Dayton Airpark, NV A34
Posts: 15,408
Default Welcome to VAF!

Roy, welcome aboard the good ship VAF
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Rv-10, N210LM.

Flying as of 12/4/2010

Phase 1 done, 2/4/2011

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"Flying the airplane is more important than radioing your plight to a person on the ground incapable of understanding or doing anything about it."
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  #3  
Old 04-22-2014, 09:37 PM
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CharlieWaffles CharlieWaffles is offline
 
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Location: West Linn, Oregon
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Default

Most likely that is acceptable, but it would be best to get the official word from Vans. I suspect the answer is that it is ok as flush versus universal is generally the same strength, just countersinking is more time/effort and isn't used when not necessary. So it shouldn't be an issue, but Vans is the engineering authority.
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  #4  
Old 04-23-2014, 05:15 AM
Roy25101 Roy25101 is offline
 
Join Date: Mar 2014
Location: Jekyll Island, GA
Posts: 56
Default

Good point. Ill give them a call today. Thanks?.
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  #5  
Old 04-24-2014, 06:37 AM
Jasonm Jasonm is offline
 
Join Date: Jul 2013
Location: KAVL
Posts: 317
Default One better

Quote:
Originally Posted by Roy25101 View Post
On page 6-3 (that's right, I only made it to the 2nd page without screwing up) ...
Don't feel bad, I didn't make it past page 6-2 step 1. Made two left spar caps! Yes, a little humbling to say the least.
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  #6  
Old 04-25-2014, 07:26 PM
Roy25101 Roy25101 is offline
 
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Location: Jekyll Island, GA
Posts: 56
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Misery loves company. I guess there is a learning curve here...
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