I can't answer your question directly, but I can tell you my experience just last week with my Bose X headset. I broke one of the U-shaped yokes that the holds the earpiece. After calling Bose, they checked my serial number to see if it was still in warrantee (it wasn't), so they offered to do a complete refurb for a flat fee of $175. They sent me a pre-paid UPS shipping label, and off it went to Bose.
Less than a week later, my headset was back, with new ear seals, new head cushion, new yoke, new batteries, yadda, yadda, yadda... Good as new!
Your headset might be worth a call to Bose as well!
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Scott "Grumpy" Stewart
RV-7 N957RV (First Flight on Dec 18, 2009 )
RV-14 N144P (Empennage complete, wings almost complete, fuselage almost complete)
#866 on the Van's RV-7 hobbs
#6563 on Van's generic hobbs
Arlington, WA
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