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South African RV-12 Enthusiasts Build Group

Thank you...

The pictures and video are great and appreciated. I am sure we have all been on the edge of our keyboards waiting to see what this bird was going to look like and now we can have a good look. And, it does look very pretty :).

Well done, build team.

Tony
 
Thanks, I have seen that posting but what did you do with the cable?

start_01.jpg


Look carefully at the instument panel pic above, you will notice an extra Black cable knob to the right of the Cabin heat, that looks exactly the same.

All we did is took a small piece Alu L angle and rivet below the panel, but flush with the front, and ran the cable from there underneath the instrument panel shelve into the top of the tunnel and down the inside to the park brake. A Very short run.

I hope it makes sense?
 
Today we did Taxi Test to Run the Brakes in, Matco says take her up to 35Knots and then brake hard to 5Knots and repeat to settle the brakes. Problem is at 25Knots the front wheel comes off the ground and you wheelie her and she just wants to take to the sky. So I had to reign myself in and nurse the front wheel back to the ground and run the brakes hard. Every time I repeat the process the nose wheel comes off the ground and she wants to go. This lady cant wait to take to the sky. But we have to wait for the official Test Pilot for Maiden flight...

We also put the final touches to her like wing walk and Canopy guides etc. She is 110% ready.

Now the WX and the Test Pilot just needs to play along. Hold Thumbs [-o<

Here is the final reveal picture, some other members might post pics too. Cause today a lot of pictures were taken...
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And a nice Artsy photo
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Now we really cant wait anymore...SOON!
Rudi
 
Wow!

No wonder the guys are excited Rudi. That's a fabulous looking plane, and a real credit to the team.
 
Wow - Very impressive

I folks completed that build in a very impressive amount of time. Best wishes for her future and all the students that will learn to fly her!
 
I folks completed that build in a very impressive amount of time. Best wishes for her future and all the students that will learn to fly her!

Thanks, +/- 20 Sundays and 1604 Man Hours.
A team makes a faster timeline, but is not more effective.
 
Taxi Test Photos

All dressed up ready and willing to go and nobody allowed to take her for her first date with the sky...Our Test Pilot and His Paper work did not work out, so now we still wait... We have 4 Public holidays over 2 weeks and all places of aviation authority is on skeleton staff and does not help our test pilot.

With only the 2nd RV12 in the country it makes Test Pilots with RV12 ratings very hard to come by. So we have to apply for an Exception from Authorities.

How I wish we had an american system, she could have flown already...as long as owner has rating (which I do) he can perform initial test flight if he feels he is capable.

Soon, very soon!

Here is some picture Peter took of our taxi test.

Myself and Gerrit getting ready for first taxi test run, and to run the brakes in.
zu-xii_03.jpg


"Thundering" down the runway performing brake run ins
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Taxing back to the hangar.
zu-xii_05.jpg


We hope to get air under the main tyres soon, since the nose wheel has seen some air time already :D
 
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Thanx Pierre,

Test Pilot = A Civilian with enough Experience (500H+) and that has jumped through all the Government (CAA) hoops to be rated as a test pilot, and has such a rating endorsed on his pilot?s license to give him that privilege.

Regards
Rudi

I don't know what all this entails, but I'm sure there are more than a few qualified RV-12 pilots elsewhere that wouldn't mind coming over and helping you get the little lady off the ground if travel expenses can be paid.
 
This first one is the photo with the "sunshade" I thought I saw. After your comment and looking more closely, it is just an illusion created by the canopy.

Today we did Taxi Test to Run the Brakes in, Matco says take her up to 35Knots and then brake hard to 5Knots and repeat to settle the brakes. Problem is at 25Knots the front wheel comes off the ground and you wheelie her and she just wants to take to the sky. So I had to reign myself in and nurse the front wheel back to the ground and run the brakes hard. Every time I repeat the process the nose wheel comes off the ground and she wants to go. This lady cant wait to take to the sky. But we have to wait for the official Test Pilot for Maiden flight...

We also put the final touches to her like wing walk and Canopy guides etc. She is 110% ready.

Now the WX and the Test Pilot just needs to play along. Hold Thumbs [-o<

Here is the final reveal picture, some other members might post pics too. Cause today a lot of pictures were taken...
zu-xii_01.jpg


And a nice Artsy photo
zu-xii_02.jpg


Now we really cant wait anymore...SOON!
Rudi
 
I don't know what all this entails, but I'm sure there are more than a few qualified RV-12 pilots elsewhere that wouldn't mind coming over and helping you get the little lady off the ground if travel expenses can be paid.

Hi Diamond, thanks but we will get there, we just need to jump through a couple of hoops and get exceptions approved. All the public holidays here this week and next makes it difficult to get anything done, since everyone took leave, and the authority offices are at skeleton staff, only essential staff keeping the doors open. Anyone with power to make exception decisions are on leave...We will get there, soon!
 
Wow! Congrats! This is excellent... just excellent. Good to see the project go so well; it looks like everyone put forth a good effort and most of all enjoyed the build process. And the plane's paint looks great. :)
 
Wow! Congrats! This is excellent... just excellent. Good to see the project go so well; it looks like everyone put forth a good effort and most of all enjoyed the build process. And the plane's paint looks great. :)

Thanx Mike...Yes they did!

Here are some of Peter's pictures of the Taxi Tests on Monday past. Nope we still have not flown, Test Pilot's paper work is not sorted yet...

Just back from the first taxi test / brake run in
zu-xii_06.jpg


How's this for the First Group Member RV-Grin, and we have not even flown yet? Gerrit's RV Grin
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Here is Alan's RV Grin after Taxi test #2
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Test flight might happen tomorrow, pending test pilot's paperwork and exception report and motivation.

Hold Thumbs. :D

Rudi
 
Press Release:

Dreambuild Team’s RV-12 Flies!

A great aviation moment was realised in South Africa as the second RV-12 took to the African Skies on 28 April 2011 after a concerted effort by the ‘Dreambuild Team’, a syndicate of 10 dedicated aviation enthusiasts under team leader Rudi Greyling, a serial RV builder. This dedicated team effort, building only every 2nd Sunday at Springs airport, in less than a year, resulted in our endeavour taking to the skies! ZU-XII even made her first air show appearance a couple of days later, with a flyover on Workers Day 1 May 2011 at Tedder’s Airfield, a proud moment indeed.

A year ago Rudi approached the South African aviation community with a catchy “I have a dream...” theme:

“…A dream where men can build an airplane affordably,
…A dream where men can learn and fly affordably,
…A dream to share the privileges of the sky with more like minded men!”

Gathering chartered accountants, IT specialists, engineers and businessmen into a venture they hardly would never have tried themselves. Some have incomplete PPLs - as life intervened; others fly ultralights and three are novices. Rudi deemed the RV-12 as most appropriate for this build – correctly so it turned out to be considering plans quality, build simplicity and excellent factory backup. With no-one knowing the others from Adam, what was most astounding is how we gelled into a team advancing through the build – of the camaraderie experienced as five teams of two each took responsibility for various tasks – always under the watchful eye of an expert. During the steep learning curve, where hours budgeted doubled, and our own awareness of all things aviation became an everyday part of our lives. Now at completion we are already leading to ‘builders-withdrawal-symptoms’, prompting suggestions of possible future activity and more RVs and others in the pipeline.

Currently the 25 hours worth of proving flights are almost complete, then the “learn to fly dream” will commence and come true for our group.

What a gem she turns out to be so far...in Rudi’s own words: “She flies like a real little RV should!”

Thank you,
The Dreambuild Team

PS: The trials and tribulations of the Dreambuild Team can be followed from start to current on the following Aviation Forum Links:
South Africa: http://www.avcom.co.za/phpBB3/viewtopic.php?f=64&t=59137
International: http://www.vansairforce.com/community/showthread.php?t=55537

ZU-XII%20-%20Flying.jpg
 
The relationships build!

A big, hearty congratulations, team!

As has been said before...more than the accomplishments of building airplanes are the relationships that last as a result of our endeavors.

Congratulations,
 
Well done

Great teamwork, great leadership, great result and BTW, very nice photography along the way as well.

Tony
 
Great job Rudi .... to you and the whole team. What a pretty little RV-12.
You guys made us proud!

Never knew an RV-12 could look so good, even without the wheel pants kit. I'm having second thoughts about wheel pants for mine now.
 
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Congratulations

Congratulations Rudi and the Team. This project has been one of the forum highlights, and what a great result! It's a credit to all involved, and that paint scheme really raises the standard a couple of notches.
 
Congrads.

Well done to all the Guys & Girls who's input made this wonderful looking Aircraft. Now let lots of Fun begin...Congradulations from Australia.
 
Great Effort

She's a credit to you all - congratulations, something for us all to aspire to.

Erik
 
Authority To Fly + Climb Tests

ATF, CLIMB + SPEED runs

Well we, I, completed all the Proving flights in just 9 days, 25 hours of flying :twisted:

ATF
CAA (Your FAA equivalent) knowing us group want to use it for private owner training decided they want to come and do a personal inspection over and above our Approved Person (AP) inspections. Our group is a little different from one person DIY homebuilder so I guess CAA just wanted to confirm we are OK. So CAA NTCA sent a person to come and inspected our RV12 and he gave us the thumbs up. Earlier the week we received our Full Authority To FLy = Private (non commercial no reward) Owners Training only. This airplane will NOT go into a school, only the 10 named owners are allowed to get instruction. Jippie our goal is met! Our Owners can now plan to start their Flight Training to realise "The Dream."

CLIMB Test
As part of proving flights to Satisfy CAA we had to do a climb test. So I logged a flightplan for sunrise Saturday from Springs our local airport to Secunda, a sector with little traffic.

We loaded the airplane to Gross 600KG (340KG Empty + 260 Payload [60KG FULL FUEL + 175KG Pilot and Pax + 25KG Baggage]) and set off.

Our airfield (5500ft) is close to an international airport, so our ceiling is limited to 7500 ft

We tried to get hold of Johannesburg International Airport Low Levels to activate our flight plan but they were not open yet, so we need to step up an airspace and resorted to contact JHB (FL115 and above) to activate it. We listened to all the big boys talking to JHB, International Boeing this and that etc here we were in our little RV12 talking "with" them. The little baby among the Big Brothers.

I expected to be routed 7500ft till outside the international airspace then to start the climb test, but a nice surpise awaited us.
JHB asked our intentions...I : "Experimental Aircraft ZU-XII on Proving Flight like to perform Climb Test to FL115 from 5500ft as per flight plan xyz toward Secunda"

JHB : "Squak XYZ and Stand By"...20 seconds later.."XII climb approved to FL115 through our aisprace towards Secunda"

Man did I hear correct, we were barely outside our airport still in Special Rules Area limited to 7500 ft ceiling and he allowed us to break the magical 7500ft ceiling. JUP I was correct!

Off we went with our little 100HP RV12 at climbing at 700ft/min through the TMA with the BIG boys talking on JHB all around us...Another Magical moment.

The Climb Test Results we got to FL115 fairly easily and our little fixed pitch RV12 was still climbing at +/- 250ft/min as the screen below is proof off at that level.

You can see it was 3 degrees C outside, also note all the temperatures and pressures were in the green after our extended climb from 5500 ft.
Not once did we have to worry about the temperatures and we could keep her at best rate of climb speed all the time. YIP we use Degrees C and Liters here...
zu-xii_16.jpg


SPEED Test
On the way back, now happy with the climb performance, we decided to do a quick speed run again, since we have been playing with the ground adjustable fixed pitch prop to get a a sweet spot and we think we have found it 70.0 degrees, but did not test the straight line speed again after finding the climb sweet spot.

The Results are below...just as Vans promised. The Dynon can if you feed it the correct QNH and it measures the outside air temperature work out TAS (True Air Speed).

We switched on the autopilot to keep GPS heading and altitude hold and pushed the throttle all the way forward and waited for everything to settle in.
Density altitude was 7910 ft and outside temps was 13 deg C and that rendered a TAS of 116Knots.

A quick glance to GPS ground speed less head wind component renders the TAS numbers corrolated correct. RPM was just into the YELLOW at 5610. Remember Rotax is 5500 continues and 5800 for 5 mins.

I was not too worried, because remember at 7000 ft we loose in anycase +/- 30% Horsepower since we are not turbo charged.

Now remember this is a Sport Plane limited to 120 knots. So Vans has hit the mark again. With our Wheel pants that will be fitted later (after training) we will definitely see a couple of knots extra taking us to 120 knots limit.
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CONCLUSION:
So there you have it. The RV12 is a little 100 - 120 knot sport airplane with a 260 KG payload and still stay below legal 600KG you can build in your garage with little prior experience as our team showed you. It is a magical little sport plane, just right for its category, and a builders heaven.

Kind Regards
Rudi
 
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Here are some inspirational photos of our Proving Flights!

seXII reaching for the sky, late afternoon!
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Approach along our cross Runway!
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Fly by Shot
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Late afternoon flight with the African Sun Setting
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I am exstactic!
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Regards
Rudi
 
Fantastic!

This whole endeavor from day one has been exciting to read about and now the men get to realize the dream!

What a moving story, Rudi,

A big congratulations,
 
Now ..... that's what I call ........ a real RV grin!

Thanks for sharing with us Rudi. It's been very inspiring.

Hope all of you have great fun ... flying that beautiful little machine.

------------------------------
Drifty
 
Proving Flights

Congrads Rudi & Boys you have done a Great Job and your Aircraft looks & Flys beautifully ..! Now you and the Boys have Hours of Happy Training & Flying ahead of You All,,!
 
Amazing job, Rudi. Now you can concentrate on your -10 :D

I should get my canopy on in a couple of weeks and Finish Kit is on order so I'm slowly getting there! We bought our plot of land near White River so ultimately hope to be able to fly to SA from UK and re-register there. Now THAT will be a trip ;)
 
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