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  #1  
Old 04-15-2021, 11:18 PM
TangoUniform TangoUniform is offline
 
Join Date: Apr 2018
Location: Beaverton, OT
Posts: 5
Default Aileron Trim Spring Installation

I’m attempting to install the OP-38 Aileron Trim System and am struggling with getting the two bias springs connected to both the right aileron torque tube and the trim servo operating arm. I’ve double checked the dimensions between the spring attach tabs (6” either side of the center position) and they’re correct. It requires a seemingly unreasonable amount of force to extend the springs; I seriously wonder if I’ll rip the attach taps off the torque tube. And then good luck trying to connect the second spring to the actuator arm.

Has anyone else struggled with this? Have I overlooked something? Any tips on how to get the springs connected? Any suggestions or guidance would be much appreciated.

TU
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  #2  
Old 04-16-2021, 12:04 AM
denbobp denbobp is offline
 
Join Date: Apr 2010
Location: California
Posts: 99
Default

Your fine it won’t tear the tabs.
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  #3  
Old 04-16-2021, 05:19 AM
RV6-KPTW RV6-KPTW is offline
 
Join Date: Oct 2014
Location: Sebastian Fl X26
Posts: 132
Default

Yep. Pull hard to engage the springs. With the wings on, On my back, I stuck a foot in one of the access holes to stabilize and pulled way harder than I thought reasonable.
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- RV14 sn:140193 - first flight 12/19/2019
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  #4  
Old 04-16-2021, 12:13 PM
MED MED is offline
 
Join Date: Jul 2015
Location: Aiken, SC
Posts: 717
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Quote:
Originally Posted by TangoUniform View Post
Any tips on how to get the springs connected? Any suggestions or guidance would be much appreciated.

TU
Two small vice grip pliers seemed to help. Still a PITA!
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  #5  
Old 04-16-2021, 03:13 PM
Mudfly Mudfly is offline
 
Join Date: Dec 2011
Location: Alpharetta, Ga
Posts: 217
Default

I used a “spring puller tool” for a trampoline my kids had when younger. I knew it would come in handy some day. Worked pretty well.
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  #6  
Old 04-16-2021, 05:59 PM
rocketman1988 rocketman1988 is offline
 
Join Date: Jun 2010
Location: Sunman, IN
Posts: 2,414
Default safety wire...

use a piece of safety wire to stretch the springs together, install in bell crank, clip safety wire...
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  #7  
Old 04-16-2021, 10:48 PM
iamtheari iamtheari is online now
 
Join Date: Nov 2017
Location: ND
Posts: 509
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Quote:
Originally Posted by rocketman1988 View Post
use a piece of safety wire to stretch the springs together, install in bell crank, clip safety wire...
I needed this information a couple months ago. Great idea. I will say that the springs should not be installed within two weeks prior to any hand modeling gigs, as the little nicks and scrapes all over your hands are probably unavoidable no matter how you stretch the springs.
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