What's new
Van's Air Force

Don't miss anything! Register now for full access to the definitive RV support community.

Condition inspection find

Berchmans

Well Known Member
I just completed the condition inspection on my RV8 and thought I would pass on an interesting find. Everything with the aircraft was found to be just fine during the inspection except for the aft bolts that hold the mounting blocks for the flap torque tube. The aft bolts on both sides of the aircraft were backed out between 1/4 and 3/8th's of an inch!
 
Good report Burke!

I will be sure to double check them next month during my condition inspection.

Thanks!
 
Burke:

My condition inspection (currently in progress) found the following:

1. Left brake fitting leak, had to replace brake linings and reseal fitting.
2. Right fuel tank leak. Removed tank, opened up, and found really bad news. Remember all my problems with engine sputtering? The blocked vent caused the ribs to fold in the middle. The flop tube had wood around the fittings which disintegrated. There was a quantity of wood particles in the tank. On top of that, the flop tube fell off the tank wall fitting when I bumped it. :eek: :eek: :eek: New tank parts on the way, I am going to scrap the old tank.

I am amazed that I was able to fly on the right tank at all, let alone make the long trip down from Alaska (which was awesome!).

Everything else is fine.

Jonathan
 
Jonathan, Wow....wood in the fuel tank!...must be really careful with assuming a partially completed project...has worked out so far anyway. Have fun building the new tank
 
I think the wood came from the original flop tube.

Here is a picture:

Tank%20Fitting%20Pieces_zpshszuhk5m.jpg
 
why????

you can just imagine, in some hangar somewhere, there's some ol' mechanic who (still) says something like....
"....yep, those flop tubes'll bang up yer tank.....so's ya just wanna put a chunk 'uh wood on there.... so's they don't move so fast, ay'uh."

????:confused:
 
Wood floats

An interesting aspect is that if the wood was floating, it would lift the flop tube. That is a very strange modification to the fuel system.

I think the wood came from the original flop tube.

Here is a picture:

Tank%20Fitting%20Pieces_zpshszuhk5m.jpg
 
the flop tube fell off the tank wall fitting when I bumped it

I will skip the long scary story from my own build. Fuel systems are the area of greatest concern. From this... I have to confess my wisdom. There are exactly two kinds of fuel systems right and deadly.

As we aren't "factory trained", us novice types are particularly susceptible to the later (I know I was). Please everyone get an expert to review the entire fuel system... and by review, I mean open the inspection port on the tank, pull on hoses and have someone confirm you've done all the SBs (there are at least 3 on all wing-tank RVs) and purge visual inspect filters and QC all the hoses and fittings and use fire sleeve where appropriate. The fuel system is the only system under your control as builder that just can't fail.
 
Burke:

My condition inspection (currently in progress) found the following:

1. Left brake fitting leak, had to replace brake linings and reseal fitting.
2. Right fuel tank leak. Removed tank, opened up, and found really bad news. Remember all my problems with engine sputtering? The blocked vent caused the ribs to fold in the middle. The flop tube had wood around the fittings which disintegrated. There was a quantity of wood particles in the tank. On top of that, the flop tube fell off the tank wall fitting when I bumped it. :eek: :eek: :eek: New tank parts on the way, I am going to scrap the old tank.

I am amazed that I was able to fly on the right tank at all, let alone make the long trip down from Alaska (which was awesome!).

Everything else is fine.

Jonathan


Ok, the problem here is that somehow a beaver got into your tank.

Ok seriously, that is just unbelievable. One for the "what were they thinking" file.
 
Gascolater

Did you ever find evidence of the wood in your gascolater screen? Seems it would of/should of got stopped in it before it ever got to your engine.
 
An interesting aspect is that if the wood was floating, it would lift the flop tube. That is a very strange modification to the fuel system.

I don't understand...what could *possibly* be the purpose of this? Is there some fuel system somewhere on a type-certified plane that has this?

Inquiring minds want to know...
 
The flop tube had wood around the fittings which disintegrated. There was a quantity of wood particles in the tank.

I've seen some "interesting" things in fuel tanks & fuel cells after 20+ years in the helicopter maintenance world. Wood fibers/particles, in that quantity, is NOT one of them.

With that degree of contamination, I would highly recommend disassembling your fuel system as much as possible, and back-flushing everything, from the carb/injector nozzles all the way back to the tanks. Right now, you have no way of knowing just how far those particulates may have traveled.
 
Back
Top