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07-12-2013, 06:34 AM
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Join Date: Jun 2006
Location: Vero Beach, FL
Posts: 886
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Panel Upgrade Progress
While waiting for the arrival of my Garmin servos, I thought I would amuse myself and take a few photos of some of the things I'm doing that might be helpful to others. Here is the pitch servo mounting setup from the Garmin mount kit:
Here is where I mounted my GPS antenna for the new GDL-39R ADS-B receiver, which I'm mounting in the back tailcone.
Here is where I mounted my GTX-23ES, at the bottom of the radio stack:
And finally here is the Lexan mockup panel that I am using to locate the cutouts for the radios, etc.:
The Lexan mockup is working out very well so far; once I have everything cut out and drilled, including the location of the mounting screws, I'll transfer it to the .063 aluminum sheet. I used a 1/16" Lexan sheet that I got from Spruce for this.
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07-12-2013, 06:41 AM
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Join Date: Feb 2006
Location: George West, TX
Posts: 567
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Super Nice there Pat, I LIKEE 
__________________
Deal Fair
RV-4 (N34CB)
George West, TX (8T6)
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07-12-2013, 06:49 AM
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Join Date: Mar 2006
Location: Newport, TN
Posts: 7,509
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Nice Pat! Going together!
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07-12-2013, 08:47 AM
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Join Date: Nov 2005
Location: KRTS
Posts: 1,798
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That lexan blank is genius!
__________________
Next?, TBD
IAR-823, SOLD
RV-8, SOLD
RV-7, SOLD
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07-12-2013, 10:07 AM
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Join Date: Mar 2010
Location: KSGJ / TJBQ
Posts: 2,129
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The LEXAN blank is the way to go. I used LEXAN blanks on my panel upgrade and wound up doing 4 different layouts before I settled on the final one. It was so nice to sit in the airplane, place the LEXAN panel with the instrument cut outs and see how accessible they are in flight. Then make the change and try it again.

Last edited by GalinHdz : 07-12-2013 at 10:11 AM.
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07-12-2013, 10:19 AM
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Join Date: Feb 2005
Location: Minneapolis
Posts: 2,473
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Lexan blanks indeed are very popular during the "fitment" of stuff into the plane and we often times will cut one for folks before they do their final cut into metal. Just a little helpful hint for everyone, most Home Depot stores keep sheets of lexan in stock at reasonable prices....so you if you're near a HD store you can save some time/shipping on getting it.
I'm also curious...are those some angles riveted right into the elevator pushrod tube?
Cheers,
Stein
Last edited by SteinAir : 07-12-2013 at 10:30 AM.
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07-12-2013, 10:26 AM
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Senior Curmudgeon
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Join Date: Sep 2005
Location: Dayton Airpark, NV A34
Posts: 15,708
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Quote:
Originally Posted by SteinAir
Just a little helpful hint for everyone, most Home Depot stores keep sheets of lexan in stock at reasonable prices....so you if you're near a HD store you can save some time/shipping on getting it.
Cheers,
Stein
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Stein, good tip for folks to find the material locally.
Quote:
Originally Posted by SteinAir
we often times will cut one for folks before they do their final cut into metal.
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But, I think you lost a sale or two on cutting the Lexan panels now........
__________________
Mike Starkey
VAF 909
Rv-10, N210LM.
Flying as of 12/4/2010
Phase 1 done, 2/4/2011 
Sold after 240+ wonderful hours of flight.
"Flying the airplane is more important than radioing your plight to a person on the ground incapable of understanding or doing anything about it."
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07-12-2013, 08:15 PM
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Join Date: Jun 2006
Location: Vero Beach, FL
Posts: 886
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Quote:
Originally Posted by SteinAir
I'm also curious...are those some angles riveted right into the elevator pushrod tube?
Cheers,
Stein
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Stein, good eye. Those are the old attach points for the S-Tec pitch servo which uses a capstan wheel and cables. I haven't decided whether to take them out or not. If they don't interfere I may leave them as taking them out will leave 6 holes (each) in the pushrod tube that I would have to deal with.
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07-13-2013, 02:00 PM
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Join Date: Feb 2005
Location: Minneapolis
Posts: 2,473
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Quote:
Originally Posted by Pat Hatch
Stein, good eye. Those are the old attach points for the S-Tec pitch servo which uses a capstan wheel and cables. I haven't decided whether to take them out or not. If they don't interfere I may leave them as taking them out will leave 6 holes (each) in the pushrod tube that I would have to deal with.
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Ahh..that makes perfect sense. If it were me I'd just file that under the "if it ain't broke don't fix it" file and move on!
Cheers,
Stein
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07-13-2013, 04:18 PM
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Join Date: Jul 2009
Location: Anthony, New Mexico
Posts: 9
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RV6bldr
Pat, you are going to love that new panel! Looks great so far. 
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