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  #1  
Old 09-25-2014, 08:14 PM
Danny King's Avatar
Danny King Danny King is offline
 
Join Date: Dec 2004
Location: Southlake, Texas
Posts: 626
Default Rudder Pedal Redo

It's been fifteen years since I installed the rudder pedals in the Doll. Over the years they have become increasingly difficult to reposition forward and aft. I knew that I needed to remove them for some R&R, but in my mind I was dreading the required process! Like most maintenance, thinking about the task was much worse than actually doing the work. I was surprised that I had them removed, disassembled, and in the parts washer in about an hour!

During inspection, I noticed that both rudder pedals had worn where the bolt attaches them to the master cylinder. In fact, the hole in the pedals had elongated vertically the width of the #3 attachment bolts! At first I thought I'd weld up the holes, and re-drill them. Then I remembered that Paul Grimstad had walked up to me at Air Venture 2013 with a very nice RV-8 Pedal in his hand. He had crafted them and laser etched them. They looked first class and at the time I thought about picking up a pair from him after Oshkosh and installing them at the next conditional. Well, out of sight for me is out of mind and I completely forgot about them until I sat there staring at the elongated bolt holes in the OEM pedals.

Back at home, I did a Google search and found Paul's business: Control Approach. I gave him a call and he sent me a pair of his beautiful pedals to install in the Doll. I painted the rest of the assembly black to match Paul's pedals and installed a two inch wide strip of stainless steel tape on the floor for the nylon blocks to slide on. The end result is a great looking setup that glides smoothly forward and aft to any position.

If you want to upgrade your pedals, I highly recommend Paul Grimstad's products at Control Approach! I'm a happy camper!

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Danny King
Beautiful Doll 80434 TT 1675 hours
I0360 A1B6 200 HP
Christen Inverted Oil
First Flight 12 July 2000
VAF Dues current for 2020

Last edited by Danny King : 09-25-2014 at 08:33 PM.
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  #2  
Old 09-26-2014, 06:47 AM
TS Flightlines TS Flightlines is offline
 
Join Date: Apr 2010
Location: Ridgeland, SC
Posts: 2,589
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Danny----Pauls pedals look really good!
Tom
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Tom Swearengen, TS Flightlines LLC, AS Flightlines
Joint Venture with Aircraft Specialty
Teflon Hose Assemblies for Experimentals
Proud Vendor for RV1, Donator to VAF
RV7 Tail Kit Completed, Fuse started-Pay as I go Plan
Ridgeland, SC
www.tsflightlines.com, www.asflightlines.com
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  #3  
Old 09-26-2014, 07:09 AM
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DanH DanH is offline
 
Join Date: Oct 2005
Location: 08A
Posts: 9,523
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Danny, nice pedals....but tell me that's not Thermozite insulation on your firewall.
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RV-8 SS
Barrett IO-390
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  #4  
Old 09-26-2014, 08:08 AM
Danny King's Avatar
Danny King Danny King is offline
 
Join Date: Dec 2004
Location: Southlake, Texas
Posts: 626
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Quote:
Originally Posted by DanH View Post
Danny, nice pedals....but tell me that's not Thermozite insulation on your firewall.
I honestly don't know! You and I have discussed this, and it's an area I plan to address. The insulation on the firewall is foil on either side of a felt like material. I purchased it from Spruce and Specialty and it was advertised as FAA legal. Of course that was fifteen years ago.
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Danny King
Beautiful Doll 80434 TT 1675 hours
I0360 A1B6 200 HP
Christen Inverted Oil
First Flight 12 July 2000
VAF Dues current for 2020

Last edited by Danny King : 09-26-2014 at 08:23 AM.
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  #5  
Old 09-26-2014, 09:50 AM
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akarmy akarmy is offline
 
Join Date: Jan 2005
Location: Auburn, WA
Posts: 668
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Hi Danny,

Are those heel plates aluminum or SS? Just riveted down under the pedals?
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Covington WA

RV-8 - Flying!
RV-9A - sold

Dec 2019 Paid
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  #6  
Old 09-26-2014, 10:43 AM
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GatorJim GatorJim is offline
 
Join Date: Sep 2012
Location: Orlando, FL
Posts: 47
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Danny,

I'm getting ready to install the brakes in my RV-8 and was planning to use the individual reservoirs. Have you ever had an issue with your brake reservoirs hitting the forward bulkhead?

Jim Heekin
Orlando, FL
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Orlando, FL
RV-8 QB
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  #7  
Old 09-26-2014, 03:31 PM
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Danny King Danny King is offline
 
Join Date: Dec 2004
Location: Southlake, Texas
Posts: 626
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Quote:
Originally Posted by akarmy View Post
Hi Danny,

Are those heel plates aluminum or SS? Just riveted down under the pedals?
They are aluminum, and they are sheet metal screwed in over the carpet.
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Danny King
Beautiful Doll 80434 TT 1675 hours
I0360 A1B6 200 HP
Christen Inverted Oil
First Flight 12 July 2000
VAF Dues current for 2020
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  #8  
Old 09-26-2014, 03:33 PM
Danny King's Avatar
Danny King Danny King is offline
 
Join Date: Dec 2004
Location: Southlake, Texas
Posts: 626
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Quote:
Originally Posted by GatorJim View Post
Danny,

I'm getting ready to install the brakes in my RV-8 and was planning to use the individual reservoirs. Have you ever had an issue with your brake reservoirs hitting the forward bulkhead?

Jim Heekin
Orlando, FL
That is not a problem in the RV-8. I don't know about the other RV models.
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Danny King
Beautiful Doll 80434 TT 1675 hours
I0360 A1B6 200 HP
Christen Inverted Oil
First Flight 12 July 2000
VAF Dues current for 2020
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