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09-16-2014, 06:55 AM
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Join Date: Apr 2012
Location: Collierville, TN (KFYE)
Posts: 1,433
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Die Grinder vs. Oscillating Saw for Canopy?
My die grinder is small, cheap and uses a lot of air for what it gets done. As I approach cutting the canopy, I will need to either buy a new die grinder, or find another way to get the job done. I was thinking about using something like a Fein Multimaster Oscillating Tool to do the work. Any experience or thoughts on this?
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RV-8 #81077 Super Slow Build
Dynon Skyview HDX, Titan IOX-370, Dual P-Mags, AFP FM200A FI, Whirlwind 200RV CS Prop
First Flight 11/20/2016
www.marksrv8.com
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09-16-2014, 06:58 AM
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Join Date: Jan 2005
Location: Peachtree City, Ga
Posts: 1,039
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canopy
Die grinder!!! Put that saw away!
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Vern Darley
Awarded FAA "The Wright Brothers 'Master Pilot' Award"- for 50 years safe flying
RV-6A N680V / RV-10QB N353RV
Luscombe 8E N2423K 50+years
Hatz Biplane N2423Z soon to be birthed
Falcon RV Squadron Founder
KFFC Hanger D-30
Peachtree City, Ga
770 310-7169
EAA Technical Counselor #5142
EAA Flight Advisor #486336
ATP/CFI/A&P/DAR
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09-16-2014, 07:06 AM
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Join Date: Jan 2005
Location: Hazlehurst, GA
Posts: 1,359
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NO SAW
Get a 90 degree die grinder from Harbor Freight and some thin discs. IMHO a saw is a recipe for failure in this area.
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IHN,
2020 Dues Paid
Robby Knox
THEM: Why do you always carry a knife?
ME: I can't open a bag of chips with my Glock!
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09-16-2014, 07:17 AM
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Join Date: Jan 2005
Location: Twin Cities, MN
Posts: 1,565
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Quote:
Originally Posted by Mark Dickens
My die grinder is small, cheap and uses a lot of air for what it gets done. As I approach cutting the canopy, I will need to either buy a new die grinder, or find another way to get the job done. I was thinking about using something like a Fein Multimaster Oscillating Tool to do the work. Any experience or thoughts on this?
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I used an oscillating tool - it worked great. It's not a saw in the traditional sense. It was slow going, however - it was perhaps 10 or more passes along the cut path, deepening the groove a little bit more each time.
The best tool, after the big cut, was a small belt sander. I used coarse grit belts to grind the edges to the approximate size, then progressively finer belts to finish it, followed by hand sanding down to 1500 grit paper.
Edit-to-add: Look for reports here on the Harbor Freight version - much cheaper than the Fein tool. I used a Dremel version, but they all work on the same principle.
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Brad Benson, Maplewood MN.
RV-6A N164BL, Flying since Nov 2012!
If you're not making mistakes, you're probably not making anything
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09-16-2014, 07:38 AM
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Join Date: Jan 2006
Location: Tucson, AZ
Posts: 818
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Done it both ways
I have cut my canopy with the die grinder (straight shaft) with Van's cutoff disks and helped a friend cut his canopy with an oscillating saw. Both worked. However I would use the die grinder over the oscillating saw any day of the week.
Since there is a lot of progressive trimming involved the die grinder is much faster to cut with then the other. You have to be careful and support your hands against the canopy when cutting with either one so the tool cuts where you want it to. When making the big cut put extra layers of masking/duct tape on either side of the cut line, just in case you wander by accident.
BTW the oscillating saw was from HF. It did the job and is cheap.
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Dream it, Build it, Fly it
Paul Merems (EAA Tech Counselor, EAA Sheetmetal Workshop Instructor/Volunteer 12 yrs)
ExperimentalAero- HANGAR BANNERS
www.experimentalaero.com
RV-7A (Flying since 2010)/RV-4 (sold 1990)
Tucson, Arizona 85749
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09-16-2014, 07:53 AM
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Join Date: Mar 2005
Location: Dallas area
Posts: 10,761
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All die grinders use a lot of air!
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Mel Asberry, DAR since the last century.
EAA Flight Advisor/Tech Counselor, Friend of the RV-1
Recipient of Tony Bingelis Award and Wright Brothers Master Pilot Award
USAF Vet, High School E-LSA Project Mentor.
RV-6 Flying since 1993 (sold)
<rvmel(at)icloud.com>
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09-16-2014, 07:59 AM
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Join Date: Apr 2012
Location: Collierville, TN (KFYE)
Posts: 1,433
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Quote:
Originally Posted by Mel
All die grinders use a lot of air!
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Yeah, but my die grinder uses a lot of air and doesn't get much done in the bargain.
__________________
RV-8 #81077 Super Slow Build
Dynon Skyview HDX, Titan IOX-370, Dual P-Mags, AFP FM200A FI, Whirlwind 200RV CS Prop
First Flight 11/20/2016
www.marksrv8.com
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09-16-2014, 08:00 AM
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Join Date: Apr 2012
Location: Collierville, TN (KFYE)
Posts: 1,433
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OK, die grinder it is...thanks
__________________
RV-8 #81077 Super Slow Build
Dynon Skyview HDX, Titan IOX-370, Dual P-Mags, AFP FM200A FI, Whirlwind 200RV CS Prop
First Flight 11/20/2016
www.marksrv8.com
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09-16-2014, 08:01 AM
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Join Date: Dec 2007
Location: Flagstaff, AZ
Posts: 2,647
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Quote:
Originally Posted by Mel
All die grinders use a lot of air!
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My Bosch 6.4A model uses very little air. Well, I don't know how much is consumed at the power plant, but I never see it coming out of the outlet... 
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Patrick Kelley - Flagstaff, AZ
RV-6A N156PK - Flying too much to paint
RV-10 14MX(reserved) - Fuselage on gear
http://www.mykitlog.com/flion/
EAA Technical Counselor #5357
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09-16-2014, 08:12 AM
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Join Date: Jan 2005
Location: Mtns of N.E. Georgia
Posts: 1,322
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Plexiglas Cutting
I used an electric drill with a 3 in. disk fitted in the arbor. Worked great and I didn't run out of electricity!
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LAUS DEO
Mannan J.Thomason, MSGT. USAF (RET)
VAF788
"Bucket List" checkoff in progress!
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