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09-03-2014, 11:55 PM
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Join Date: Feb 2014
Location: lake oswego, OR
Posts: 161
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so have I. I used to use the harbor freight ones for years and no problems. then bought a $40 intelligent tender and went thru 2 pc680 in 3 years. I'm thinking this last one was simply because I left the master on AND the tender plugged in, which ran it to zero volts, whereas when I left the master on before the charger wasn't plugged in and would only run down to 8-10 volts.
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RV-6A 1500+hrs since 1997
O-320 D2J, FP, slo-bld
49 states, Bahamas, Canada
2014 - PAID
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09-04-2014, 06:26 AM
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Join Date: Dec 2005
Location: North Greenbush, NY
Posts: 25
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Another PC 680 failure
Just had my 2nd pc680 failure in 4 yrs. The first was probably my fault as I let it run down and abused it during initial testing. However the 2nd one was installed in December 2012 and was never run down, I fly every week and never used a charger. Just went out last week and it didn't have enough power to start. It charged back up to 12.9 V in a matter of minutes ( trickle charge) but stil wouldn't start. Took it to Pep Boys and they said it only had 70 out of 220 CCA. I plan to check the solinoid and other potential sources of battery drains.
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Steve G
RV-9A, 1000 hrs
South Albany, NY 4B0
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09-04-2014, 06:40 AM
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Join Date: Apr 2009
Location: USA
Posts: 1,499
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Are we not seeing a pattern here yet? I really think AGM technology still needs some engineering work before jumping into the next new whiz bang battery type. If it is like most things I sell, the quality in materials is just not there anymore.
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Good judgment comes from experience, and a lot of that comes from bad judgment.
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09-04-2014, 06:48 AM
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Join Date: Jul 2009
Location: Mojave
Posts: 4,642
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I'm wondering if the "pattern" is the over use of battery chargers. After all, our airplanes generally have alternators just like cars do - and how many of us put the charger on our cars when we get home from a drive?
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WARNING! Incorrect design and/or fabrication of aircraft and/or components may result in injury or death. Information presented in this post is based on my own experience - Reader has sole responsibility for determining accuracy or suitability for use.
Michael Robinson
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Harmon Rocket II -SDS EFI
RV-8 - SDS CPI
1940 Taylorcraft BL-65
1984 L39C
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09-04-2014, 09:56 AM
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Join Date: Nov 2007
Location: Jesup, Iowa
Posts: 1,657
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Just a note - -
Do not recall an RV-12 owner having a problem with this battery. No question the demand is light by comparison. Most start in 3 seconds. I put a charger on it once before 1st start, and have not since. Mine is 5 years old, and shows no sign of loss. Light demand likely explains low or no problems using the Rotax engine.
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John Bender
Flying RV-12 - Serial #120036
Paid in May ( 5-2020 )
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09-04-2014, 03:52 PM
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Join Date: Dec 2011
Location: Livermore, CA
Posts: 6,767
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Okay, I've been watching this thread for a while. Here's my story.
I have a PC-925 in an RV-10. It's mounted on its side (they say that's okay).
I'm now on my second one in three years. Here's the symptom:
Voltage reads 12.7 volts. But turn on the avionics and after just 3 minutes it's down to 12.1 volts. After that, further decreases proceed slowly. If I put it on Odyssee's recommended charger, it charges and changes to maintenance/trickle charge in just a few minutes. Voltage is 12.7. But turn on the avionics, get the same quick drop to 12.1. The battery acts as if it has lost the top 30% of its capacity. Both batteries have displayed the same symptoms. I tried the "drain down then re-charge" multiple times, with little success.
Can being on its side be a factor?
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09-04-2014, 04:19 PM
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Join Date: Apr 2009
Location: USA
Posts: 1,499
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Quote:
Originally Posted by BobTurner
Okay, I've been watching this thread for a while. Here's my story.
I have a PC-925 in an RV-10. It's mounted on its side (they say that's okay).
I'm now on my second one in three years. Here's the symptom:
Voltage reads 12.7 volts. But turn on the avionics and after just 3 minutes it's down to 12.1 volts. After that, further decreases proceed slowly. If I put it on Odyssee's recommended charger, it charges and changes to maintenance/trickle charge in just a few minutes. Voltage is 12.7. But turn on the avionics, get the same quick drop to 12.1. The battery acts as if it has lost the top 30% of its capacity. Both batteries have displayed the same symptoms. I tried the "drain down then re-charge" multiple times, with little success.
Can being on its side be a factor?
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I have a 925L on its side and a 680 aux upright beside it. 3 yrs and no problems with 925L. 12.8 V after sitting 3-4 weeks. Can't say the same for the 3rd 680.
__________________
Good judgment comes from experience, and a lot of that comes from bad judgment.
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09-04-2014, 09:41 PM
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Join Date: Jan 2010
Location: Ottawa, Ks
Posts: 2,188
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My first PC680 purchased new last year lasted 11 months. I used it for avionics/electrical systems testing for about 2 months before I started flying it, but only put the odyssey charger on it after 30-45 min of use. Since my first flight last December it hasn't seen the charger at all, flying at least once every 2 weeks and 70ish hours in 8 months. Thankful it died on my very next flight after returning from OSH  , no issues noted in the flights previous to it failing. After 2 rounds on the charger it did start the airplane for a local flight. The next day it was dead, after several rounds on the charger about 30 minutes total it started the airplane. Right after charging the voltage would read 12.6 volts, but no amps for starting.
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RV 7 400 hours and counting
19 donation done
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09-05-2014, 08:19 PM
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Join Date: Dec 2005
Location: North Greenbush, NY
Posts: 25
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sounds like sulfation is my issue
Found a prior discussion on issue: http://www.vansairforce.com/communit...d.php?t=108220
This thread describes exactly what is happening to my battery. It sounds like AGM batterys if not completely charged between flights promotes sulfation. I have a new battery on order but will try to desulfate my old battery. I may need to rethink my battery maintenance procedures or actually have maintenance procedures. I plan to try the "Batteryminder" with desulfation capability. Also it sounds like I need to discharge the battery a little before placing on the charger.
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Steve G
RV-9A, 1000 hrs
South Albany, NY 4B0
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09-05-2014, 10:51 PM
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Join Date: Dec 2011
Location: Meridian ID, Aspen CO, Okemos MI
Posts: 2,641
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Im not sure what to order now. I am about ready to get a battery and I am all set up for the 680. I am not sure I want one after reading about all the troubles. I for sure will not buy one until I am completely finished building and ready to start flying. I will pick up a cheap car battery to use for testing.
I don't need the light battery because I have a 9A with a Catto up front. Maybe I should just get an old fashioned battery! Any thoughts?
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rockwoodrv9a
Williamston MI
O-320 D2A
Awaiting DAR Inspection
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