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  #11  
Old 08-24-2013, 07:12 AM
Rupester Rupester is offline
 
Join Date: Dec 2005
Location: Mahomet, Illinois
Posts: 2,195
Default

Good points all, Bob. Well said.

I should have said my $100k estimate was based on a QB with a new IO-320.
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Terry Ruprecht
RV-9A Tip-up; IO-320 D2A
S. James cowl/plenum
(Dues paid thru Nov '18)
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  #12  
Old 08-24-2013, 03:47 PM
N941WR's Avatar
N941WR N941WR is offline
 
Join Date: Jan 2005
Location: SC
Posts: 12,887
Default

In 2007 I completed and flew my -9 for the first time for a total cost of $64K.

The plane is a tip-up tail dragger and was unpainted, the interior was by Rust-Oleum, I had a Dynon D100 EFIS, D10 EMS (great combo, BTW!), DJM center throttle quadrant, Andair fuel valve, parking brake, fire extinguisher, five point Hooker harnesses, 496 for nav, iCom A200 Radio, Garmin transponder, Catto wood prop, etc. In short, a day/night VFR ship. (Empty weight at that time was 990 lbs.)

The big ticket item, the engine, was found on Barnstormers for $3500, had zero since major, etc. Here's the catch, that overhaul was done in 1959 and the engine was pickled. Also, it was an O-290-D2 and was set up for an adjustable pitch prop, not a CS prop.

I pulled the jugs and all was fine, see picture below, replaced all the rubber seals, converted it to FP, changed the accessory case to add a fuel pump & oil filter, and flew it for almost three hundred hours until I had a prop strike and replaced it with an ECi O-360 kit engine.

In short, you can build a really nice RV for less than $100K, you just need to be prepared to do more work than most of today's builders.


(Click to enlarge)

(See my website for details of my initial build.)

FYI - As the airplane currently sits in my hangar, it has a Dynon SkyView 10" w/ transponder, iCom A210, Dynon auto pilot, full leather interior, and that O-360 that is covered by a Sam James Holey Cowl. All those changes increased my EW to 1080.
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Bill R.
RV-9 (Yes, it's a dragon tail)
O-360 w/ dual P-mags
Build the plane you want, not the plane others want you to build!
SC86 - Easley, SC
www.repucci.com/bill/baf.html

Last edited by N941WR : 08-24-2013 at 03:56 PM.
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  #13  
Old 08-24-2013, 09:52 PM
JSOliveira JSOliveira is offline
 
Join Date: Jul 2011
Location: Port Townsend, Washington
Posts: 77
Default Did it under 65 K

My 9a came in under 65k. No scrounging, all new stuff.

Polished aluminum with fiberglass parts professionally painted arctic silver (I did prep work)
Slow build (2040 hours)
IO 320 with Sensench prop from Vans
Dynon D180, icom 210, GARMIN Transponder, G495 GPS, flight com intercom, electric trim on panel, map box, Classic Aero over Vans foam with carpets and armrests. Backup steam gauge for airspeed and altitude

Weighs 1070
Meets Vans performance numbers exactly.

Simple and light.

Yes, you can spend more, but why? I stayed focused on mission and avoided scope creep and mods.

It is performing exactly as expected. Been flying 16 months, 95 hours. Total avg 6.24 gal per hour. On trips at 145 knots, 7 gal per.

N709 RV
SN 90054
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John O
RV9a N709RV
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  #14  
Old 08-24-2013, 10:14 PM
rjtjrt rjtjrt is offline
 
Join Date: Mar 2006
Location: Australia
Posts: 775
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John O
Could you post a photo of the final result of the Arctic Silver on the fibreglass, adjacent to the polished aluminium?
I am thinking of same sort of thing but not sure how it turns out.
Don't want to hijack this thread, so if not appropriate to post here, possibly email it to me - I will send you my email address by PM.
John
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  #15  
Old 08-25-2013, 11:09 AM
AF_Alan's Avatar
AF_Alan AF_Alan is offline
 
Join Date: Jul 2007
Location: Eugene, OR
Posts: 122
Default Another data point

I tracked every purchase on my 9A finished in May including shop supplies and specialty tools. Excluding the tools I could resell, cost totaled $73K.

Slow build 9A (2692 hours)
New Mattituck IO-320
Sensenich FP prop from Van's
Dual steps, dual brakes, Van's FWF kit
Dynon 7" Skyview, GPS, EMS, transponder & A/P
Analog Airspeed, Altimeter & Compass (economy models)
Icom A210, PM 300 intercom, ACK 406 ELT
$5K in painting I prepped, but professionally shot
Flightline Upholstery over Van's seat foam
Aero LED Nav/Strobes and Harbor Freight LLs

All performance numbers meet Van's posted
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RV-9A N984AW
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  #16  
Old 08-29-2013, 09:28 AM
Mike S's Avatar
Mike S Mike S is offline
Senior Curmudgeon
 
Join Date: Sep 2005
Location: Dayton Airpark, NV A34
Posts: 15,408
Default Thoughts on building a low cost RV 9

Just for a bit of mental exercise consider the following three ads here in VAF.

http://www.vansairforce.com/communit...d.php?t=103672

http://www.vansairforce.com/communit...d.php?t=103397

http://www.vansairforce.com/communit...d.php?t=103685

All up asking price of the above is under 35K, and you get the all of the big ticket items needed to put together a basic day VFR 9.

And, the engine/prop is a certified combo, so only 25 fly off hours.

Tempting.............
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Mike Starkey
VAF 909

Rv-10, N210LM.

Flying as of 12/4/2010

Phase 1 done, 2/4/2011

Sold after 240+ wonderful hours of flight.

"Flying the airplane is more important than radioing your plight to a person on the ground incapable of understanding or doing anything about it."
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