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10-07-2012, 08:48 PM
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Join Date: Oct 2005
Posts: 1,516
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Much Better!
That looks much better especially the second pic.
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Ernst Freitag
RV-8 finished (sold)
RV-10 Flyer 600 plus hours
Running on E10 mogas
Don't believe everything you know.
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10-07-2012, 08:52 PM
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Join Date: Jan 2010
Location: Ottawa, Ks
Posts: 2,188
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Schaweet!!
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10-07-2012, 09:49 PM
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Join Date: Mar 2010
Location: Newcastle, OK
Posts: 168
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There aren't many things in this world more glamorous than a nice safety wire application.
Okay maybe there are, but it's high on the list. Round two looks pretty good.
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Tyler
Newcastle, OK
N825TC
RV-14A #140754
Project Log
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10-07-2012, 09:59 PM
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Join Date: Jun 2010
Location: Brisbane Australia
Posts: 166
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Looks good
It looks better but it needs to be tighter, also when you finish off the tail it needs to go the opposite direction to the previous twist, this helps sit the wire flat on the head without it riding up over the head of the bolt.
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Nick Purcell
Licensed on B767, A330 Eng/Airframe
Fixing up RV6, building a Stewart S51
Basically a major overhaul of everything.
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10-08-2012, 04:34 AM
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Join Date: Nov 2005
Location: Asheville, NC
Posts: 2,690
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Nick,
Could you clarify for me and others. Are you speaking of the twist direction (which I know to reverse on each head) or the direction that the tail is pointing?
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Bill Pendergrass
ME/AE '82
RV-7A: Flying since April 15, 2012. 850 hrs
YIO-360-M1B, mags, CS, GRT EX and WS H1s & A/P, Navworx
Unpainted, polished....kinda'... Eyeballin' vinyl really hard.
Yeah. The boss got a Silhouette Cameo 4 Xmas 2019.
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10-08-2012, 07:40 AM
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Join Date: Jan 2006
Location: Cape Coral, Florida
Posts: 256
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Safety wire
That looks very nice. Now go try it on the airplane with no room to hold the safety wire pliers.  It sometimes becomes a hellish task. 
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10-08-2012, 08:56 AM
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Join Date: Dec 2007
Location: Flagstaff, AZ
Posts: 2,647
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The way I was taught to do the tail was to twist for about 1/2" and clip it. Then, bend the tail into a loop so that the sharp end is near the beginning of the tail. You won't catch your fingers, or rags, on it as easily that way. Here is a picture of the prop governor on my RV-6A as delivered from the factory. It's the best example I have because, try as I might, I don't quite achieve this quality every time.

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Patrick Kelley - Flagstaff, AZ
RV-6A N156PK - Flying too much to paint
RV-10 14MX(reserved) - Fuselage on gear
http://www.mykitlog.com/flion/
EAA Technical Counselor #5357
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10-08-2012, 07:49 PM
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Join Date: Dec 2008
Location: Los Angeles, CA
Posts: 301
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looks much better.
The second set of pictures look much better. Two more points that are important but not critical here: first, sometimes I have to left-hand twist by hand, because the twist should start out with the loop underneath the wire coming out of the hole, otherwise the loop could go over the top of the screw. Second, sometimes the stainless wire will run over an aluminum part; if this is the case, clear sleeving can be used so the stainless wire doesn't wear a groove in the aluminum. I have seen a few of old war birds where the stainless wire has worn a groove in the aluminum. JMO
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John
2016 dues paid since 2008
- High hopes fade on a warm hearth stone,
he travels the fastest who travels alone-Kipling
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10-08-2012, 07:58 PM
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Join Date: Jan 2009
Location: Westfield, MA
Posts: 76
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Quote:
Originally Posted by flion
Here is a picture of the prop governor on my RV-6A as delivered from the factory. It's the best example I have because, try as I might, I don't quite achieve this quality every time.
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Not sure if your governor came from Woodward, but I worked there for a while and we had a "lockwire" department. It was all women that worked there and their work put my best efforts to shame, and they also did it much much faster than I could ever dream of.
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Bruce Green
Eagle N110GM
Westfield, MA
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10-09-2012, 02:28 AM
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Join Date: Nov 2009
Location: Jackson, OH
Posts: 489
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This looks the gascalator on the -12. If so, it's a pain to safety wire once installed. Don't wire it up until after your test runs when the PAP calls to check the screen. Safety it before your A/W inspection. Just my opinion.
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Airspeed, Altitude, or Brains...you need at least two
RV-12 #328
At 630 Hrs on the Hobbs
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