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07-31-2011, 08:50 PM
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Join Date: Nov 2007
Location: Reno, NV
Posts: 2,125
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Jeff,
How long the soft plugs last depends on how dirty, sweaty, waxy, etc. your ears get during use. I guess longevity of the plugs also depends on your tolerance for dirty plugs. The sound attenuation does degrade as the soft plugs get a bit dirty, and stiffer.
I have one Halo for the RV and one for work. Work sked is similar, perhaps longer than yours. I think I use two sets of plugs a month. They last longer in the RV, depending of course, on how much I fly it.
You get a little bag of them with purchase, and can buy extras from Phil too. I haven't run out of my original supply yet (one headset is 1 year old, one is just a few months old).
Some guys have also rolled their own with regular ear plugs, a punch or drill, a bit of shrink tube, and a dot of super glue.
Good headset all the way, and Phil is an awesome guy to work with!
Cheers,
Bob
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07-31-2011, 09:00 PM
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Join Date: Sep 2005
Location: Dayton, Nevada --- A34
Posts: 1,464
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Maybe I'm too fastidious?
I change my buds about every 10 hours. Fastidious or waxy ears, I guess. But, Paul made us lots of RYOs.
__________________
Louise Hose, Editor of The Homebuilder's Portal by KITPLANES
RV3B, NX13PL "Tsamsiyu" co-builder, TMXIO-320, test platform Legacy G3X/TruTrak avionics suite
RV-6 ?Mikey? (purchased flying) ? Garmin test platform (G3X Touch, GS28 autopilot servos, GTN650 GPS/Nav/Comm,
GNC255 Nav/Com, GA240 audio panel)
RV8, N188PD "Valkyrie" (by marriage)
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07-31-2011, 09:02 PM
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VAF Moderator / Line Boy
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Join Date: Jan 2005
Location: Dayton, NV
Posts: 12,243
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Quote:
Originally Posted by rvmills
Some guys have also rolled their own with regular ear plugs, a punch or drill, a bit of shrink tube, and a dot of super glue.
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I bought a box of 250 pairs of ear plugs about four years ago, punched holes in a bunch of them, glued in tubes until I got tired of it, and had a gallon-sized zip-loc bag full. I figure a pair a month at our usual flying rate, and we will have ear buds for the next four years on this batch....
Paul
__________________
Paul F. Dye
Editor at Large - KITPLANES Magazine
RV-8 - N188PD - "Valkyrie"
RV-6 (By Marriage) - N164MS - "Mikey"
RV-3B - N13PL - "Tsamsiyu"
A&P, EAA Tech Counselor/Flight Advisor
Dayton Valley Airpark (A34)
http://Ironflight.com
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07-31-2011, 09:09 PM
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Join Date: Sep 2007
Location: Florence, AL
Posts: 626
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We've got an APU so we don't get tooo terribly sweaty.. 
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07-31-2011, 11:03 PM
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Join Date: Sep 2007
Location: Florence, AL
Posts: 626
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Quote:
Originally Posted by Ironflight
I bought a box of 250 pairs of ear plugs about four years ago, punched holes in a bunch of them, glued in tubes until I got tired of it, and had a gallon-sized zip-loc bag full. I figure a pair a month at our usual flying rate, and we will have ear buds for the next four years on this batch....
Paul
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Just came across your post with the bag of ear plugs.. That's exactly what I need. Just ordered a QT Halo and took some of the "freebie" office ear plugs and threw them in the freezer to see how they'll drill tomorrow. I have tons of heat shrink and having a free supply of ear plugs will make the deal sweeter.. 
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08-01-2011, 05:57 AM
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VAF Moderator / Line Boy
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Join Date: Jan 2005
Location: Dayton, NV
Posts: 12,243
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Quote:
Originally Posted by Tram
Just ordered a QT Halo and took some of the "freebie" office ear plugs and threw them in the freezer to see how they'll drill tomorrow.
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I eventually found that the freeze/drill method was inferior to the punch method of fabrication - you can get a leaethr punch tool pretty cheap!
__________________
Paul F. Dye
Editor at Large - KITPLANES Magazine
RV-8 - N188PD - "Valkyrie"
RV-6 (By Marriage) - N164MS - "Mikey"
RV-3B - N13PL - "Tsamsiyu"
A&P, EAA Tech Counselor/Flight Advisor
Dayton Valley Airpark (A34)
http://Ironflight.com
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08-01-2011, 06:35 AM
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Join Date: Apr 2005
Location: Niceville, FL
Posts: 81
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Source of tubes?
Where are you guys purchasing the black tube material?
Thanks!
__________________
John Collier
RV8
N774BC
Niceville, FL
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08-01-2011, 10:23 AM
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Join Date: Sep 2007
Location: Florence, AL
Posts: 626
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Quote:
Originally Posted by Ironflight
I eventually found that the freeze/drill method was inferior to the punch method of fabrication - you can get a leaethr punch tool pretty cheap!
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That makes sense.. I'll have to keep an eye out on ebay for a punch. 
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08-01-2011, 11:42 AM
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Join Date: Sep 2005
Location: Dayton, Nevada --- A34
Posts: 1,464
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Quote:
Originally Posted by John Collier
Where are you guys purchasing the black tube material?
Thanks!
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It's just heat shrink tubing...black and the right diameter to fit over the plastic tips. Maybe 1/8 or 3/32? you can get it from SteinAir or any electronics store.
__________________
Louise Hose, Editor of The Homebuilder's Portal by KITPLANES
RV3B, NX13PL "Tsamsiyu" co-builder, TMXIO-320, test platform Legacy G3X/TruTrak avionics suite
RV-6 ?Mikey? (purchased flying) ? Garmin test platform (G3X Touch, GS28 autopilot servos, GTN650 GPS/Nav/Comm,
GNC255 Nav/Com, GA240 audio panel)
RV8, N188PD "Valkyrie" (by marriage)
Last edited by Louise Hose : 08-01-2011 at 11:44 AM.
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08-08-2011, 11:30 PM
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Join Date: Sep 2007
Location: Florence, AL
Posts: 626
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Quote:
Originally Posted by Ironflight
I eventually found that the freeze/drill method was inferior to the punch method of fabrication - you can get a leaethr punch tool pretty cheap!
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Hey Paul-
Have you tried using the punch on any other plugs other than the standard yellow foam plugs?
I get the tapered Zee Medical ear plugs at work and they are a different texture foam than the standard yellow ear plugs, just wondering how it would work with them as well.
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