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01-26-2010, 03:05 PM
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Join Date: Feb 2006
Posts: 305
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levelling?
For those that have experience with epoxy, has anyone had to level an uneven concrete floor before the final finish? What works?
Bill Brooks
Ottawa
Canada
RV-6A finishing
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01-26-2010, 11:38 PM
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Join Date: Oct 2007
Location: Salmon Arm, BC
Posts: 933
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I have Race Deck
There are three significant reasons I like the Race-Deck floor:
1 - It is much warmer than concrete (important in the winter for us Canucks)
2 - It is much easier to stand on - less fatigue - than concrete
3 - It doesn't damage any of the drill bits, dies, etc that I have dropped on it
The negatives I have found are:
1 - When the sun hits the dark pieces it expands to the point of "bubbling" the floor, but contracts again when in the shade
2 - It is not easy to clean, white especially shows the dirt
I would definitely use this flooring again in a workshop, don't think I would use it in a hangar.
__________________
Mark Olson
1987 RV-4 Sold
2003 Super Decathlon - Sold
F1 EVO Rocket, first flight May 31/14
First in line for the Sonex JSX-2T kit
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01-27-2010, 06:14 AM
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Join Date: Jan 2008
Location: Charleston, WV
Posts: 139
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I have also thought about using some sort of interlocking floor material in my shop since it has a concrete floor. However, I have decided not to use any such product because it is expensive, gets torn up, and it is not easy to clean.
Instead, I just use old carpet because it is cheap (in my case, it has been a free item every time), helps reduce fatigue, and disposable should it become too damaged and/or dirty to use any further.
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01-27-2010, 06:43 AM
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Join Date: Jan 2005
Location: Cincinnati, OH
Posts: 1,558
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I got a response from RaceDeck and it came to $2.99 per sq ft. The same product at Lowes is $4.22 per sq ft. I think it looks great, but with just over 1000 sq ft in my hangar, it is pretty expensive. I've built 10 T-hangars (so far) at HAO and may use it in my own hangar as a demo, but doubt very many of my buyers will do the same. I had my old hangar epoxied about 8 years ago and it still looks good. That cost about $1000 back then to have someone else do it.
Scott
RV-8 FB
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01-27-2010, 07:32 AM
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Join Date: Oct 2008
Location: Qu?bec, Canada
Posts: 420
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Anyone thought about ceramic or porcelain tiles?
One of my neighbors has ceramic tile in his garage and it sure looks nice. It's pretty durable too. You just have to make sure you put sealer on the grout. You can get Class 5 tiles for less than $2/ftsq.
Another option would be quary tiles.
The only downsize I can see is the installation labor but I'm a DIY guy (hey... building a plane  ) . I have the time.
__________________
Philippe Marseille
RV-9A Kit Emp done, wings @50% - SOLD
RV-12iS@Empennage
Construction Web Cam
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01-27-2010, 08:56 AM
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Join Date: Jan 2005
Location: Chandler, AZ
Posts: 2,904
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Tile
Quote:
Originally Posted by llavalle
Anyone thought about ceramic or porcelain tiles?
One of my neighbors has ceramic tile in his garage and it sure looks nice. It's
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I'm fortunate to live at an airpark with a residential and commercial side. Several of my neighbors have done Satillo tile in their hangars. One is 7500 sq. ft. It is beautiful. On the commercial side a couple of 10,000 sq ft hangars have been tiled. Very nice.
I'm not sure if I'd tile if I were building though. It can chip and the grout can stain.
Epoxy is the most durable and impervious to stains.
Fun discussion!!!!
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Darwin N. Barrie
Chandler AZ
www.JDair.com
RV-7 N717EE-Flying (Sold)
RV-7 N717AZ Flying, in paint
EMS Bell 407,
Eurocopter 350 A-Star Driver
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01-27-2010, 09:33 AM
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Join Date: Sep 2006
Location: Townsend, Montana
Posts: 3,179
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Epoxy floors are nice. Another option is Acid staining. We use Columbia Industrial paint at the Hydroplant. It holds up very well, except the rocks and sand embedded in shoes wear the high traffic areas after a few years.
Being financially challenged, I had 2 choices:
1. Build a "state of the art" shop
OR
2. Build an airplane.
So I picked #2 and am building in my wood heated dirty pole barn. No paint on the floors or the walls. here's an old photo, it's dirtier and fuller now.
Living on a gravel road will scar anything coating you put on the floor.
It's 8*F outside right now, but I just shoveled a path to my 70*F barn...Baffles here I come. 
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Retired Dam guy. Life is good.
Brian, N155BKsold but bought back.
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01-27-2010, 09:45 AM
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Join Date: Jan 2005
Location: Midlothian Texas
Posts: 54
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Anything is better than raw concrete!!!
I've thought about using the industrial linoleum tiles (think supermarket floor) lots of colors to chose from and depending on where you buy them, less than $1 sq ft. (if you do it yourself)
Cleaning is easy if you seal them after install and they have a rough non-skid version as well.
__________________
Bill Ervin
RV-9A Emp
Eagles Nest Estates
Midlothian TX
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01-27-2010, 09:44 PM
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Join Date: Dec 2005
Location: Oliver, B.C. Canada (Okanagan valley)
Posts: 786
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Bill
Quote:
Originally Posted by C-GRVT
For those that have experience with epoxy, has anyone had to level an uneven concrete floor before the final finish? What works?
RV-6A finishing
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A product out in the Canadian market for leveling/smoothing existing concrete
floors is a product called FlexFlow. This product is in powder form and is mixed with water
with a power mixer to a pourable consistancy. It's a cementious acrylic polymer and is designed to bond
to cement and secure plywood subsrtates. It feathers to 1/8" easily and finds it's own level once poured.
Great product, find it (and other products like it) at building suppy locations and ceramic tile outlets.
Retails for around $50 per 50 pound bag. Epoxy coat after four weeks.
__________________
Lorne
RV 7a tip-up
Pre-cover MD-RA Inspected.
Canopy completed. Bonded with Sika-Flex.
Up on her mains, Firewall Fwd and wiring on going.
Last edited by lorne green : 01-27-2010 at 09:51 PM.
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