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01-04-2010, 09:03 PM
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Join Date: Sep 2005
Location: Maple Grove, MN
Posts: 2,334
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Tip: Zip Tie trimming
On another thread it was mentioned to use a razor blade to trim the tie wraps flush, in order to minimize cuts from jagged edges remaining. Seems like the potential trade off for blood might not be worth it...
I have found that a good way to trim zip ties (cable ties, tie wraps, etc.) is to use a flush cut electronic lead trimmer. They are about 5 or 6 bucks. I don't generally let the cutting portion of my tie wrap gun clip them, but instead use something like this:
Doesn't leave any sharp edges, and angled cutters are also available at tool supply places.
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Alex Peterson
RV6A N66AP 1700+ hours
KADC, Wadena, MN
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01-05-2010, 07:22 AM
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Join Date: Mar 2005
Location: Dallas area
Posts: 10,769
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YEP!
That's what I use too.
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Mel Asberry, DAR since the last century.
EAA Flight Advisor/Tech Counselor, Friend of the RV-1
Recipient of Tony Bingelis Award and Wright Brothers Master Pilot Award
USAF Vet, High School E-LSA Project Mentor.
RV-6 Flying since 1993 (sold)
<rvmel(at)icloud.com>
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01-05-2010, 07:53 AM
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Join Date: Oct 2005
Location: Savannah, GA
Posts: 1,849
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I got the 5 set of tiny snips from Home Depot and they work great for cutting them. Allow you to cut from different angles.
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Todd
N110TD
RV-10 Vesta V8 LS2/BMA EFIS/One formerly flying at 3J1 Hobbs stopped at 150 hours
Savannah, GA and Ridgeland, SC
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01-05-2010, 10:53 AM
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Join Date: Jul 2008
Location: NorCal
Posts: 565
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01-05-2010, 06:09 PM
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Join Date: Apr 2006
Posts: 117
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Nail clippers work very well
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Brent Mayo
Fernandina Beach, FL.
RV-6, RV-9, RV-9A, Onex, Panther
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01-05-2010, 08:51 PM
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Join Date: Jan 2009
Location: Denver, CO
Posts: 590
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'score' one side, nice and tight, with some sort of blade (exacto, razor, utility knife, etc) and then bend it (usually once) and it will break off at the score line, typically nice and flush...fast and easy. I used to build playgrounds at Burger King's and thats how we did it. It was good enough for the kids.
If you really want to spend some extra time, after you cut it you can apply a hot sodering iron to melt the sharp edge flush. This is more time consuming but gives you a nice smooth finish.
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Ron Duren
Mechanical Engineer
"SportAir PhD"-RV Assembly/Composites/Electrical
Denver, CO (KBJC)
RV-7 'Tip Up'
Flying!! as of 3/16/14
IO-375/ WW 200G-CS/ SkyView/ Dual P-mags
N531R "Wablosa" Wings of Red
http://www.ronsrv7project.blogspot.com
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01-05-2010, 09:07 PM
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Join Date: Aug 2005
Location: Atlanta, GA
Posts: 4,219
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I bought a quality pair of zip tie pullers from an electrical supplier - not the $9 version from Harbor Freight.
They trim the end as flush as I can trim it with anything other than a razor blade. And to be honest, working with a razor blade under the panel sounds like a neat way to A) Hurt myself or B) Cut a wire or pitot/static line. Not worth it to me.
Besides, there are hundreds of zip ties in a typical RV. The zip tie puller easily saves 10 seconds on every tie. The time adds up.
__________________
Kyle Boatright
Marietta, GA
2001 RV-6 N46KB
2019(?) RV-10
Last edited by Kyle Boatright : 01-05-2010 at 09:10 PM.
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01-05-2010, 10:30 PM
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Join Date: Oct 2006
Location: torrance, ca
Posts: 650
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Quote:
Originally Posted by Kyle Boatright
I bought a quality pair of zip tie pullers from an electrical supplier - not the $9 version from Harbor Freight.
They trim the end as flush as I can trim it with anything other than a razor blade. And to be honest, working with a razor blade under the panel sounds like a neat way to A) Hurt myself or B) Cut a wire or pitot/static line. Not worth it to me.
Besides, there are hundreds of zip ties in a typical RV. The zip tie puller easily saves 10 seconds on every tie. The time adds up.
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I agree! Here's what you want: http://datasheet.octopart.com/GS2B-P...heet-38176.pdf
They're expensive, but SOOO worth it! There is absolutely no burr, and the tension is perfect every time.
Heinrich Gerhardt
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01-06-2010, 03:36 PM
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Join Date: Dec 2009
Location: Cumberland Maine
Posts: 55
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Sorry
Quote:
Originally Posted by AlexPeterson
On another thread it was mentioned to use a razor blade to trim the tie wraps flush, in order to minimize cuts from jagged edges remaining. Seems like the potential trade off for blood might not be worth it...
I have found that a good way to trim zip ties (cable ties, tie wraps, etc.) is to use a flush cut electronic lead trimmer. They are about 5 or 6 bucks. I don't generally let the cutting portion of my tie wrap gun clip them, but instead use something like this:
Doesn't leave any sharp edges, and angled cutters are also available at tool supply places.
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I can't get away from the flat waxed lacing cord. Tied individually it looks so nice and gives a sense of order. Just like ribstitching Cub Wings. 
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01-06-2010, 09:01 PM
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Join Date: May 2006
Location: Houston
Posts: 2,012
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My choice - for safety! All plastic childrens scissors. They work great!
And best of all, none of those nasty cuts that can sometimes happen when using dangerous razor blades and metal cutters!!
__________________
Bryan
Houston
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