Ken,
I had similar problems, but compounded mine by putting the GNS 430 right where it wanted to interfere with the forward Z-brace. I had less than an inch clearance for two of the antenna leads, and searched all over for an appropriate connector that would make it fit. Just as I was about to "modify" the Z-brace, one of my fabrication friends here at work came up with a way to modify an existing connector to make a good connection, and I wisely put the cutting tools down and left the Z-brace alone (don'tknow WHAT I was thinking!). It took some machining to get the connectors to work - we ended up with cable pig-tails coming out of the rack for those two antenna leads. For the two that didn't interfere with the Z-brace, standard 90's worked fine.
It sounds to me like your real problem is trying to make it a flush mount - that is going to move the unit back almost an inch, and take away any margin that you might have. Let's face it, the GNS 430 is a long box! I know that some people really like the way flush mount boxes look, and I won't tell you what you should do in your plane, but I can suggest that by letting the unit protrude, you will give yourself a finger ledge to stabilize your hand while twiddling the knobs in turbulence. It does make a big difference in operability, and will also solve your interference problem.
Paul
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Paul F. Dye
Editor at Large - KITPLANES Magazine
RV-8 - N188PD - "Valkyrie"
RV-6 (By Marriage) - N164MS - "Mikey"
RV-3B - N13PL - "Tsamsiyu"
A&P, EAA Tech Counselor/Flight Advisor
Dayton Valley Airpark (A34)
http://Ironflight.com
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