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05-12-2020, 04:04 PM
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Join Date: Oct 2013
Location: Schaumburg, IL
Posts: 5,277
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I used evercoat rage extreme on my 10. I have done a lot of auto painting and much prefer poly putties to epoxy. I did use 3M High strength repair filler for anything that needed rigidity or strength before the filler. I agree that epoxy based fillers have their place in some applications, but for smoothing an F/G top, poly fillers are much faster and easier to work with.
Don't use basic fillers for beefing up low areas near the door. build up with something stong, with filler on top to finish it off / clean it up.
Larry
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N64LR - RV-6A / IO-320, Flying as of 8/2015
N11LR - RV-10, Flying as of 12/2019
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05-12-2020, 09:00 PM
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Join Date: Dec 2018
Location: Tel-Aviv Israel
Posts: 174
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Quote:
Originally Posted by DanH
Dry micro (microballoons and epoxy) is used to change contour. Microballoons add fill bulk with very little weight.
Cabolsil makes resin thixotropic...it doesn't run. Cabo is not a filler material.
I've seen four or five different fillers applied to the same RV-10 cabin top. For sure, it is very difficult to sand a flat surface contour across fillers of different densities. Much better to contour using just one.
Primer-surfacers and high build primers are used later, with block sanding, to optically flatten prior to paint.
What exactly are you trying to do?
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Thank you guys for the insights!
Dan, I installed the RV10 cabin top overhrad console, and now I wish to fill all the gaps, holes, smooth the surface ,round the cabin top pillars before primers and final paint.
I guess I will start with WS and balloons.
Final finish with putty? Or still with ballons?
Tnx
Oren
__________________
Oren Rokach
4X-ODU
RV-10 QB
Cabin top installed, doors completed!
Wings almost done
Blog:
https://4x-odu.blogspot.com/
VAF 2020 dues paid!
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05-12-2020, 10:11 PM
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Join Date: May 2016
Location: St Albert, Alberta, Canada
Posts: 515
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Hi Oren.
I did my cabin top interior with Epoxy/Micro mixture, faired it and then skim coated with straight epoxy. I then applied high build primer and painted It worked out very well.
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______________________
Randy P.
1st time builder
RV10 - QB wings and fuse. Working on cabin top
St. Albert, Alberta, Canada
Reserved:C-GRPY
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05-13-2020, 12:39 AM
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Join Date: Dec 2018
Location: Tel-Aviv Israel
Posts: 174
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thanks !
will follow!
__________________
Oren Rokach
4X-ODU
RV-10 QB
Cabin top installed, doors completed!
Wings almost done
Blog:
https://4x-odu.blogspot.com/
VAF 2020 dues paid!
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05-13-2020, 05:52 AM
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Join Date: Oct 2005
Location: 08A
Posts: 9,476
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Quote:
Originally Posted by oren_rokach
Thank you guys for the insights!
Dan, I installed the RV10 cabin top overhrad console, and now I wish to fill all the gaps, holes, smooth the surface ,round the cabin top pillars before primers and final paint.
I guess I will start with WS and balloons.
Final finish with putty? Or still with ballons?
Tnx
Oren
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Gaps, holes, and shaping around pillars are all jobs for micro.
This is honeycomb and glass, faired with micro, sealed with an epoxy skim, followed by wet-on-wet epoxy primer and PPG K36 high build. Nothing else needed. I restrict polyester to small defects discovered after the first coat of epoxy primer, if any.
There are no magic product shortcuts. Shape and surface are products of care and work.

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Dan Horton
RV-8 SS
Barrett IO-390
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05-13-2020, 06:43 AM
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Join Date: Dec 2016
Location: New Braunfels
Posts: 299
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Quote:
Originally Posted by 506DC
My favorite is Poly Fiber SuperFil. It mixes perfect, does not shrink
and sands very easy. It will last a long time if stored in a cool dry
place.
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+1 for Poly Fiber SuperFil! It sprays real nice if you dilute as per instructions. If you spray VS brush or roll, it will take very little sanding to get a nice smooth service.
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Randy Vanstory
Flying RV10 - N783V
1st Flight 08/20/2020
Donation Happily Made 2020
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05-13-2020, 06:47 AM
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Join Date: Dec 2016
Location: New Braunfels
Posts: 299
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Here's a pic of my finished top using Poly SuperFil. I was happy with results.

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Randy Vanstory
Flying RV10 - N783V
1st Flight 08/20/2020
Donation Happily Made 2020
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05-13-2020, 09:46 AM
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Join Date: Oct 2005
Location: 08A
Posts: 9,476
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Quote:
Originally Posted by rvanstory
+1 for Poly Fiber SuperFil! It sprays real nice if you dilute as per instructions. If you spray VS brush or roll, it will take very little sanding to get a nice smooth service.
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Perhaps you meant Poly Fiber Smooth Prime?
Super Fil is a two-part epoxy filler, basically expensive pre-mixed epoxy and microballoons
__________________
Dan Horton
RV-8 SS
Barrett IO-390
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05-14-2020, 05:49 AM
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Join Date: Dec 2016
Location: New Braunfels
Posts: 299
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Quote:
Originally Posted by DanH
Perhaps you meant Poly Fiber Smooth Prime?
Super Fil is a two-part epoxy filler, basically expensive pre-mixed epoxy and microballoons
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Yep! Thanks for catching that error! It is Poly Fiber Smooth Prime.
__________________
Randy Vanstory
Flying RV10 - N783V
1st Flight 08/20/2020
Donation Happily Made 2020
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05-14-2020, 06:26 AM
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Join Date: Dec 2008
Location: NH
Posts: 221
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Quote:
Originally Posted by rvanstory
Yep! Thanks for catching that error! It is Poly Fiber Smooth Prime.
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Ah. That makes a little more sense. 
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