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06-18-2019, 08:16 AM
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Join Date: Nov 2011
Location: Aurora, OR
Posts: 841
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New optional plans OP-58 - Lower cowl louvers for RV-6/7/9
Van's has published OP-58, an optional (OP) plan set which describes the installation of lower-cowl louvers in the RV-6/6A. RV-7/7A and RV-9/9A engine cowls (note: this kit does not fit other model cowls). The louvers may be used where additional exit air flow, such as for cooling purposes, is desired.
You can order kit "COWL LOUVER KIT" from the Van's Aircraft online store or by calling the Van's order desk. Cost for the kit is $8.00 plus shipping and it includes parts for creating louvers on both sides of the lower cowl. Complete instructions describing cowl modifications and installation of the aluminum parts included in this kit are found in the OP-58 document. The builder/installer will need to modify the lower cowl and will supply fiberglass fabric and other materials used during installation.
You may download the OP-58 plans/assembly instructions at this link.
greg
__________________
Greg Hughes - Van's Aircraft - Community, Media, Marketing
Van's web site | Instagram | Facebook
Opinions, information and comments are my own unless stated otherwise. They do not necessarily represent the direction/opinions of my employer.
Building RV-8A since Sept 2014 (N88VX reserved)
Dual AFS 5600, Avidyne IFD 440, Whirlwind 74RV, Superior XP IO-360
VAF build thread - Flickr photo album - Project Facebook page
Aurora, OR (EAA Chapter 105)
Last edited by greghughespdx : 06-18-2019 at 09:02 AM.
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06-18-2019, 11:57 PM
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Join Date: Jul 2010
Location: Dubai
Posts: 134
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Louvers
I think this is a great option. Any idea how much CHT will drop?
Interesting that the louvers bend inwards ( inside of the cowl) iso outwards. What would be the reason for that?
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06-19-2019, 05:46 AM
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Join Date: Jun 2005
Location: Cedar Park, TX
Posts: 3,152
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Wow. There is a welcome underlying shift in messaging with this addition.
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Scott Card
CQ Headset by Card Machine Works
CMW E-Lift
RV-9A N4822C flying 2200+hrs. / Cedar Park, TX
RV8 Building - fuselage / showplanes canopy (Done!)
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06-19-2019, 07:22 AM
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Join Date: Oct 2006
Location: Garden City, Tx
Posts: 5,120
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Quote:
Originally Posted by scard
Wow. There is a welcome underlying shift in messaging with this addition.
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Agreed. Instead of "you're doing it wrong" now we are getting "here is how to do it better, since you're going to do it anyway."
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Greg Niehues - SEL, IFR, Repairman Cert.
Garden City, TX VAF 2020 dues paid 
N16GN flying 700 hrs and counting; IO360, SDS, WWRV200, Dynon HDX, 430W
Built an off-plan RV9A with too much fuel and too much HP. Should drop dead any minute now.
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06-19-2019, 07:40 AM
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Join Date: Jan 2005
Location: Bellevue, NE
Posts: 524
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This is essentially how it?s done with the stock RV-10 cowl.
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Bob
RV-10 builder x2
RV-7A under construction
EAA Tech Counselor
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06-19-2019, 08:18 AM
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Join Date: Apr 2008
Location: Catawba, NC
Posts: 193
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Test results
Now somebody hurry up and do a good job testing this new "option" for effectiveness in lowering CHTs and speed penalty after installation.
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mangling aluminum since May 2009
RV7-A, flying
RV8 under construction
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06-19-2019, 08:26 AM
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Join Date: Jul 2005
Location: Hubbard Oregon
Posts: 9,027
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Since in all instances where the owner was asking for help in improving cooling, I have never inspected an RV that didn't have at least some level of issue with the baffling / cowling installation, and most of the time it was more than just minor leakage (Even though they were sure that it was as good as it could be), so this shouldn't be considered a Van's endorsed method of resolving cooling issues.
This is for instances where the rest of the cowl/plenum system has been optimized but other factors make adding additional cooling flow path area, beneficial.
__________________
Opinions, information and comments are my own unless stated otherwise. They do not necessarily represent the direction/opinions of my employer.
Scott McDaniels
Van's Aircraft Engineering Prototype Shop Manager
Hubbard, Oregon
RV-6A (aka "Junkyard Special ")
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06-19-2019, 08:34 AM
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Join Date: Jan 2007
Location: Mount Vernon, IN
Posts: 1,270
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Quote:
Originally Posted by Arie
I think this is a great option. Any idea how much CHT will drop?
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about 30 degrees CHT difference on N540VF, IO-540 F1 Rocket on hot days.
It's easy to install an inside track(s) to hold an aluminum sheet to block these off in the Winter.
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Vince Frazier
www.f1aircraft.com
F1 Rocket and F4 Raider components
1-888-F1AIRCRAFT (1-888-312-4727)
www.flyboyaccessories.com
RV and Rocket Accessories, Tailwheels, Tools, & More
1-888-8FLYBOY (1-888-835-9269)
F4 Raider - under construction
F1-H Rocket "Crazy Horse" - sold
RV-4 "Chief Pontiac" - sold in 1994, purchased in 2018
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06-19-2019, 09:13 AM
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Join Date: Oct 2005
Location: 08A
Posts: 9,476
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Quote:
Originally Posted by rvbuilder2002
Since in all instances where the owner was asking for help in improving cooling, I have never inspected an RV that didn't have at least some level of issue with the baffling / cowling installation, and most of the time it was more than just minor leakage
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Same here.
Scott, curiosity questions please. Assuming our intrepid owner is forced to fly with crappy baffling and too much timing advance...
(1) Why not just remove the core, make the 4 ply 9-oz layup, and cut the slots, skipping the metal louver?
(2) Or, why not enlarge the standard exit? A simple 45 degree cut increases exit area by 41%. Costs nothing and can be done in 15 minutes.
__________________
Dan Horton
RV-8 SS
Barrett IO-390
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06-19-2019, 10:39 AM
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Join Date: Oct 2005
Posts: 61
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Louvers
I installed louvers during my build. I found them to be very effective in keeping the CHTs and oil temperatures in check during the summer months here in Arizona.
https://www.facebook.com/18143611188...type=3&theater
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