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View Poll Results: On your current airplane, how reliable is/was your alternator
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I have used an automotive alternator and had no failures in its first 250 hours.
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124 |
25.83% |
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I have used an automotive alternator that failed within the first 250 hours.
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28 |
5.83% |
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I have used a Plane Power alternator and had no failures in its first 250 hours.
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145 |
30.21% |
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I have used a Plane Power alternator that failed within the first 250 hours.
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62 |
12.92% |
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I have used a B&C alternator and had no failures in its first 250 hours.
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118 |
24.58% |
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I have used a B&C that failed within the first 250 hours.
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3 |
0.63% |

06-14-2016, 06:08 PM
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Join Date: Apr 2009
Location: Stockton, California
Posts: 294
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I guess I was speaking with the engineer discussed in the article! 
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06-14-2016, 06:31 PM
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Join Date: Aug 2007
Location: Wichita Falls, TX
Posts: 2,182
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35A Honda Civic alternator, as supplied by Vans, still going strong after nearly 500 hours over 13 years. The original Vans-supplied aluminum alternator bracket and external regulator did fail and had to be replaced. Regulator at 250 hours and bracket around 350.
__________________
Neal Howard
Airplaneless once again...
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06-16-2016, 07:30 AM
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Join Date: Jan 2005
Location: Near Scipio, in Southern Indiana
Posts: 1,779
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I did find out once that even a B&C 60A alt/reg will not prevent the battery from running down if you leave the master switch on. 
__________________
Bob Kelly, Scipio, Indiana
Tech Counselor
Founder, Eagle's Nest Projects
President, AviationNation, Inc
RV-9A N908BL, Flying
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06-16-2016, 09:25 AM
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Join Date: Aug 2010
Location: Wichita, KS
Posts: 1,957
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Quote:
Originally Posted by videobobk
I did find out once that even a B&C 60A alt/reg will not prevent the battery from running down if you leave the master switch on. 
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Similarly, I found out that the B&C alternator did not make me better looking. 
__________________
Kurt W.
RV9A
FLYING!!!
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06-16-2016, 11:16 AM
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Join Date: Jan 2005
Location: KPYM
Posts: 2,686
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Quote:
Originally Posted by krw5927
Similarly, I found out that the B&C alternator did not make me better looking. 
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However, it does seem to improve memory! I bet that he will never forget to shut off the master!
 CJ
P.S. I think we should have a similar thread on starters now also!
I was very pleased to ditch my old SkyTec on Mikey B.!

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RV-7 Flying - 1,200 Hours in 5 Years!
The experiment works!
TMX-IO-360, G3i ignition & G3X with VP-X
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06-19-2016, 12:54 PM
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Join Date: Sep 2009
Location: St. Louis, MO
Posts: 1,785
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I believe that the poll should include the voltage regulator in the failure rate. The Plane Power has and integral regulator and the B&C uses and external. I would be curious what the stats would look like if some of the posters with B&C included their voltage regulator failure.
__________________
Bill Peyton
RV-10 - 1125 hrs
N37CP
First Flight Oct 2012
Aviation Partners, LLC
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06-20-2016, 05:54 AM
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Join Date: Jan 2005
Location: KPYM
Posts: 2,686
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Quote:
Originally Posted by Bill.Peyton
I believe that the poll should include the voltage regulator in the failure rate. The Plane Power has and integral regulator and the B&C uses and external. I would be curious what the stats would look like if some of the posters with B&C included their voltage regulator failure.
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I bet that it wouldn't be very different.
The voltage regulator is electronic (not the old Ford style) and installed in the cockpit for reliability reasons.
 CJ
__________________
RV-7 Flying - 1,200 Hours in 5 Years!
The experiment works!
TMX-IO-360, G3i ignition & G3X with VP-X
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06-20-2016, 06:24 AM
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Join Date: Sep 2009
Location: St. Louis, MO
Posts: 1,785
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Just by the posters here, it would include three additional failures of non-PP alternators. Agree, not much different, but non the less important to be accurate.
__________________
Bill Peyton
RV-10 - 1125 hrs
N37CP
First Flight Oct 2012
Aviation Partners, LLC
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06-20-2016, 07:07 AM
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Join Date: Jan 2006
Location: New Smyrna Beach, FL
Posts: 1,339
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I started out with the B&C 60A as primary and the B&C SD20 on the vacuum pad as the backup. I changed from the 60A at about 300 hours. No problems at all with the B&C, but I found a 70A National Air Parts alternator and I wanted the extra amps for air conditioning loads. National Air Parts is in Deland, FL and they build very robust alternators. I don't recall what it cost, but it was not out of line compared to the B&C. They supply alternators to flight schools and other high volume users and have a very solid reputation. The alternator has been fault free now for over 500 hours. It was compatible with my B&C voltage regulator. It is physically larger than the B&C, so I had to buy a different tension arm, but it was readily available, so the installation was pretty much a drop in replacement. Made sure that all existing wiring was adequate, and that was it. The SD20 works well for a backup. I can basically run all of my panel on the SD20, so I do not lose IFR capability. The SD20 depends on RPM to put out rated power, so if I have all avionics on, the landing lights and boost pump for landing will max out the SD20. Bottom line is, my load shed requirements are minimal and I have my VP-200 programmed to shed differently depending on whether I am in the VMC or IMC mode. I sold the B&C on this forum, and imagine it is still happily producing electricity for an RV owner somewhere. 
__________________
David Maib
RV-10 N380DM
New Smyrna Beach, FL
VAF Paid 1/21/2020
"In '69 I was 21, and I called the road my own"
Jackson Browne
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06-20-2016, 07:17 AM
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Join Date: Jan 2005
Location: KPYM
Posts: 2,686
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Quote:
Originally Posted by Bill.Peyton
Just by the posters here, it would include three additional failures of non-PP alternators. Agree, not much different, but non the less important to be accurate.
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I just did a brief scan of the replies. I couldn't find any that had B and C voltage regulator problems within the first 250 hours.
Maybe I missed them?
 CJ
__________________
RV-7 Flying - 1,200 Hours in 5 Years!
The experiment works!
TMX-IO-360, G3i ignition & G3X with VP-X
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