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06-06-2016, 07:38 AM
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Join Date: Aug 2015
Location: Lopez Island, Wa.
Posts: 178
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balancing carbs
If carbs are balanced by adjusting throttle position why can't a person use a Vernier caliper to measure throttle position instead of using vacuum gauges and standing between propeller and wing with running engine...may try it anyway..thoughts...
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Retired Firefighter/Para-Medic
Sold 182 Skyelane
sold Super Cub
Building RV 12 E-LSA
Paid thru 2016, even though exempt
RV 12 completed, waiting DAR
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06-06-2016, 08:39 AM
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Join Date: Jul 2005
Location: Hubbard Oregon
Posts: 9,026
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Quote:
Originally Posted by olderthandirt
If carbs are balanced by adjusting throttle position why can't a person use a Vernier caliper to measure throttle position instead of using vacuum gauges and standing between propeller and wing with running engine...may try it anyway..thoughts...
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That makes the assumption that if the position of the throttle arms are exactly the same, that each carb. will flow exactly the same amount of air and fuel.
That assumption would be false.
This type of procedure has been commonplace for decades with engines that have multiple carburetors (cars, motorcycles, etc.). If there was a better/easier way, someone would have figured it out by now.
BTW, most gauge sets / tools used for sinking the carbs have long enough hoses to bring the tool into the cockpit (you can pass the hoses through one of the fresh air vents or just leave the canopy in the propped open / vent position.
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Opinions, information and comments are my own unless stated otherwise. They do not necessarily represent the direction/opinions of my employer.
Scott McDaniels
Van's Aircraft Engineering Prototype Shop Manager
Hubbard, Oregon
RV-6A (aka "Junkyard Special ")
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06-06-2016, 08:58 AM
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Join Date: Jan 2005
Location: Charlottesville, Virginia
Posts: 1,227
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Related to old stuff
I don't have a RV12 or a 4 cylinder rotax.
But I did work on motorcycles as a youngster.
the Honda 4's....aka 750-4's started the need for balancing carbs as they had one carb per cylinder and they would not run smoothly without balancing them. Balancing was hooking up a vacuum gauge (think manifold pressure) to each carb and adjusting the throttle linkage to achieve equal vacuum pressure. The gauge takes out or adjusts for small variances in the linkage.
You might also think of the procedure as a poor man's fuel injection balancing system.
If you use to tune up cars with points?? Remember the Dwell meter verses the feeler gauge? Same concept.
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Bob Martin
RV-6, 0-360 Hartzell C/S, Tip up, 1200+TT
James extended cowl/plenum, induction, -8VS and Rudder. TSFlightline hoses. Oregon Aero leather seats.
D100-KMD150-660-TT ADI2- AS air/oil seperator. Vetterman exhaust with turndown tips.
Louisa, Virginia KLKU N94TB
Last edited by Bob Martin : 06-06-2016 at 09:05 AM.
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06-06-2016, 09:28 AM
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Join Date: Sep 2006
Location: Windsor, California
Posts: 920
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There is no need to stand behind the spinning prop when performing a carb balance. Here is the way I balance my carbs:
Not wanting to subject myself or any of my friends to standing near a rapidly turning propeller while looking at two carb balancing gauges and wanting to do both the engine operating monitoring and looking at the carb balancing gauges at the same time myself, I devised the following plan:
I positioned the carb balancing gauges inside of the cockpit by adding extensions to the two rubber hoses -- the extensions' were cut so that there is equal length between each gauge and the respective connection elbow on the intake manifold (not that having the lengths the same makes any difference at all). I ran the two extended rubber hoses through the open air vent on the copilot side and positioned the gauges on the copilot seat where they fall "readily to hand" as the British say.
Next, I tied a length of 50# monofilament fishing line to the top of each throttle arm and ran each line aft under the canopy fairing and into the cockpit where I terminated each line with a little "finger pull" loop.
Now I can start up the engine in the safety of the closed (and warm!) cockpit and gently pull on each loop to see what carb needs to be tweaked to balance the gauges. Then I shut down the engine, make the adjustment on the carb linkage, restart the engine and double-check my settings. Repeat, as necessary to achieve vacuum perfection.
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David Heal - Windsor, CA (near Santa Rosa)
EAA #23982 (circa 1965) - EAA Technical Counselor and Flight Advisor; CFI - A&I
RV-12 E-LSA #120496 (SV w/ AP and ADS-B 2020) - N124DH flying since March 2014 - 940+ hours (as of September 2020)! 
V AF donation through June 2021.
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06-06-2016, 10:04 AM
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Join Date: May 2015
Location: Helena, MT
Posts: 72
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Quote:
Originally Posted by olderthandirt
If carbs are balanced by adjusting throttle position why can't a person use a Vernier caliper to measure throttle position instead of using vacuum gauges and standing between propeller and wing with running engine...may try it anyway..thoughts...
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I had a Rotax 912 in a Kitfox and it made a HUGE difference in power and smoothness once I bit the bullet and bought a CarbMate ( http://www.lockwood.aero/p-3301-carb...stic-tool.aspx) and finally got them vacuum synchronized correctly. I checked the sync at each conditional and it did change slightly with use.
Woody.
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(sold) 2011 RV-Super7, IO-540, Hartzell 80" blended CS. Day/night IFR.
2002 Glastar O-360/McCauley C/S tail dragger.
=VAF= donor 2020
Last edited by pyolet : 06-07-2016 at 10:22 AM.
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06-06-2016, 10:27 AM
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Join Date: Sep 2013
Location: Newark, WV
Posts: 76
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Woody I sent you PM.
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Ray in WV
N241RL
RV-12 806
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06-06-2016, 11:56 AM
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Join Date: Sep 2014
Location: Siloam Springs, Arkansas
Posts: 58
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Quote:
Originally Posted by pyolet
I had a Rotax 912 in a Kitfox and it made a HUGE difference in power and smoothness once I bit the bullet and bought a CarbMate ( http://www.lockwood.aero/p-3301-carb...stic-tool.aspx) and finally got them vacuum synchronized correctly. I checked the sync at each conditional and it did change slightly with use.
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That link only goes to the front page of the website. It doesn't look like they carry it anymore.
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Eric Paslick
EAA Chapter 732
Siloam Springs, AR
Sonerai IIL N968KB Flying
RV-12 #120991
History's slowest RV-12 build
Empennage: In work
N62EP Reserved
2019 Donation Made
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06-06-2016, 12:32 PM
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Join Date: May 2014
Location: Savannah
Posts: 806
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Mike Hammond
A&P IA PPL ASEL
RV-14A kit S/N 140170
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06-06-2016, 02:42 PM
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Join Date: Nov 2014
Location: Hinckley, Ohio
Posts: 2,056
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Try this - much less expensive. eBay $32.85 including shipping... 
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Jim Stricker
EAA #499867
PPL/ASEL 1970 - Sport Pilot since 2007
80 hrs Flying Aeronca Chief 11AC N86203
1130 hrs Flying 46 Piper J-3 Cub N6841H
Bought Flying RV-12 #120058 Oct 2015 with 48TT - Hobbs now 618 
LSRM-A Certificate 2016 for RV-12 N633CM
Special Thanks... EJ Trucks - USN Crew Chief A-4 Skyhawk
MJ Stricker (Father & CFI) - USAAF 1st Lt. Captain B-17H
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06-06-2016, 03:12 PM
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Join Date: Sep 2006
Location: Windsor, California
Posts: 920
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I can't tell from the picture but the low-cost Honda vacuum guage set appears to lack the two hose needle valves that are necessary to dampen the guage pulses. These valves could be readily added, but that means a bit of additional cost. Otherwise, that looks like a reasonable price for two vacuum guages.
__________________
David Heal - Windsor, CA (near Santa Rosa)
EAA #23982 (circa 1965) - EAA Technical Counselor and Flight Advisor; CFI - A&I
RV-12 E-LSA #120496 (SV w/ AP and ADS-B 2020) - N124DH flying since March 2014 - 940+ hours (as of September 2020)! 
V AF donation through June 2021.
Last edited by DHeal : 06-06-2016 at 03:30 PM.
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