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05-01-2016, 10:47 AM
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Join Date: Feb 2007
Location: League City, TX
Posts: 595
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Tip of the Day - Twist Welding Cables
Like most of you -12 builders, we've tried various methods of cutting the throttle and choke cables to minimize fraying. We've used the method in this video on several of our recent builds and WOW!... easy, fast, and the ends are permanently welded together. This tip is worthy of print in the RV-12 plans. (Disregard the nyloc nut... a Van's no no. Ref SB 13-08-29)
Click photo for link to YouTube video
Enjoy... and keep that torch away from the carb.
__________________
R. E. "Ernie" Butcher
Friends of the RV-1/Eagle's Nest Projects
"Mentors build the student...
Students build the airplane." -Glen Salmon
Dedicated to the historical preservation of the RV-1 Aircraft
and organized for the purposes of promoting, supporting,
fostering, and engaging in aviation and aerospace education.
www.RV-1.org
www.EaglesNestProjects.org
Last edited by Special Delivery : 05-07-2016 at 08:20 PM.
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05-01-2016, 11:04 AM
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Join Date: Jun 2005
Location: SoCal
Posts: 2,452
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That's a good one. Thanks for posting.
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Axel
RV-4 fastback thread and Pics
VAF 2020 paid VAF 704
The information that I post is just that; information and my own personal experiences. You need to weight out the pros and cons and make up your own mind/decisions. The pictures posted may not show the final stage or configuration. Build at your own risk.
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05-01-2016, 11:45 AM
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Join Date: Feb 2011
Location: USA
Posts: 3,179
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Very nice results!
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05-01-2016, 12:33 PM
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Join Date: May 2006
Location: Houston
Posts: 2,012
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Very helpful, thanks! Wish I'd known of that trick 35-40 yrs ago for my bicycles, mowers, go carts....
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Bryan
Houston
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05-01-2016, 02:00 PM
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Join Date: Jul 2005
Location: Hubbard Oregon
Posts: 9,035
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Quote:
Originally Posted by Special Delivery
(Disregard the nyloc nut... a Van's no no)
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I'm not quite sure what this means.....
The cable bolt and nut shown in the photo you posted is what is on the engine when you take it out of the crate (came from Rotax that way......)
__________________
Opinions, information and comments are my own unless stated otherwise. They do not necessarily represent the direction/opinions of my employer.
Scott McDaniels
Van's Aircraft Engineering Prototype Shop Manager
Hubbard, Oregon
RV-6A (aka "Junkyard Special ")
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05-01-2016, 03:22 PM
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Join Date: Feb 2007
Location: League City, TX
Posts: 595
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Quote:
Originally Posted by rvbuilder2002
I'm not quite sure what this means.....
The cable bolt and nut shown in the photo you posted is what is on the engine when you take it out of the crate (came from Rotax that way......)
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Hope this helps...
The photo in my original post is a Rotax engine operationally installed on another brand of aircraft. I apologize for being cryptic and in the future will be more detailed in my remarks or list direct references.
Ref: SB 13-08-29

__________________
R. E. "Ernie" Butcher
Friends of the RV-1/Eagle's Nest Projects
"Mentors build the student...
Students build the airplane." -Glen Salmon
Dedicated to the historical preservation of the RV-1 Aircraft
and organized for the purposes of promoting, supporting,
fostering, and engaging in aviation and aerospace education.
www.RV-1.org
www.EaglesNestProjects.org
Last edited by Special Delivery : 05-01-2016 at 04:02 PM.
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05-01-2016, 07:54 PM
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Join Date: Aug 2012
Location: Panama City, FL
Posts: 132
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EAA Hints for Homebuilders has a video on this same technique that was published in 2014. I have been using it since then with great success after a couple of test tries.
John Salak
RV-12 N896HS
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05-02-2016, 07:31 AM
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Join Date: Dec 2012
Location: Pentwater, MI
Posts: 17
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This is a great idea, and much easier than soldering the wire before cutting it - a technique I have been using on MG throttle and choke cables for about 40 years!
I was pleased that they mentioned that the heat will affect the integrity of the cable for a short distance - clamping the cable in a vice, or other large metal device (vice grips come to mind), will help prevent the heat affected area travelling too far along the cable - the vice acts as a big heat sink! The area affected by the heat "could" become brittle - not something you want on an aircraft throttle cable!
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05-02-2016, 08:31 AM
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Join Date: Nov 2012
Location: Northern Nevada
Posts: 137
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Another thing that works:
Bicycle shops have a small sleeve that fits over bike cables and then gets crimped on. Nice looking end, easy no heating.
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05-02-2016, 10:27 AM
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Join Date: Dec 2011
Location: Hackettstown, NJ
Posts: 459
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I used a small piece of electrical wire shrink wrap on the cable ends and it has held the tips together thusfar, but I do like this heating method better.
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