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Search: Posts Made By: wirejock
Forum: RV Building Tips/Techniques Yesterday, 12:30 PM
Replies: 18
Views: 72,760
Posted By wirejock
Reamer

Try it on scrap.
I prefer to drill with bits in steps up to about .010-.015 smaller than the reamer.
I use a smaller hole for some of the others.
AN3=#12
#8=19
Forum: RV-7/7A 04-18-2021, 06:33 PM
Replies: 172
Views: 129,136
Posted By wirejock
Stuff

Thanks John
Ok folks. Cough it up.
What else don't I need that I don't know? No wait.
What else do I need that I know? No wait.
What else... Oh bother!
Just give me the scoop please.
Feel like I'm...
Forum: RV-7/7A 04-18-2021, 05:22 PM
Replies: 172
Views: 129,136
Posted By wirejock
Current limiter

I get the alternator current limiter.
What is on the inside on the main bus? Breakers, VPX or Aircraft Control Module?
Just curious. I plan to use the ACM.
Forum: RV-7/7A 04-18-2021, 04:16 PM
Replies: 172
Views: 129,136
Posted By wirejock
ANL fuse

Ok. Why? What amperage?
Forum: RV-14 04-18-2021, 03:16 PM
Replies: 6
Views: 452
Posted By wirejock
Interested

I'm interested as well. That is a very capable panel. Were there any items you had to power on a separate bus? Things not supported by the ACM?
Forum: RV-7/7A 04-18-2021, 02:54 PM
Replies: 172
Views: 129,136
Posted By wirejock
Contactors

Thanks John, Jereme. Gonna ponder this for a bit. I agree it's unlikely but if it happens, it's fuel and a ton of sparks. Makes me feel like a long tail cat in a room full of rockin'...
Forum: RV-7/7A 04-18-2021, 01:28 PM
Replies: 172
Views: 129,136
Posted By wirejock
Contactors

Why does Vans want the contactors so close to the fuel line?
I put them exactly where plans show. It's interesting that the plans don't show both on the same plan. Fuel line doesn't show up on the...
Forum: RV-7/7A 04-17-2021, 07:04 PM
Replies: 8
Views: 226
Posted By wirejock
Restrictor

Check the restrictor fitting?
Forum: Reviews 04-17-2021, 06:56 PM
Replies: 6
Views: 1,106
Posted By wirejock
TS Flightlines

Just another rave. Tom fabricates a really nice restrictor fitting for MP, FP and OP.
Instead of the brass restrictor press fit into the engine side, the fitting is tapped and the restrictor is...
Forum: RV-12/RV-12iS 04-17-2021, 04:20 PM
Replies: 6
Views: 366
Posted By wirejock
Vinyl

Agree. Sand it and vinyl wrap it.
Prep for paint won't be a big job but masking everything and removing the canopy is a lot of work. Overspray will go everywhere and possibly damage the canopy.
Cabon...
Forum: Traditional Aircraft Engines 04-17-2021, 09:40 AM
Replies: 3
Views: 253
Posted By wirejock
Engine mounting

I used the left one as a reference but ultimately followed my gut and Jereme's instructions.
-Study the plans. The two halves of the rubber mount are not identical. Know which goes where. Also note...
Forum: RV-7/7A 04-17-2021, 08:54 AM
Replies: 6
Views: 441
Posted By wirejock
Hull insurance

That's just hull? Not moving?
I have a $125K hull for about $500
Forum: RV-7/7A 04-16-2021, 05:46 PM
Replies: 172
Views: 129,136
Posted By wirejock
Panel cut

Next phone call. He also cuts panels. Tom said he would send a draft CAD drawing to fine tune then cut the panel to the final drawing. Saves me drawing from scratch.
Forum: RV-7/7A 04-16-2021, 03:39 PM
Replies: 172
Views: 129,136
Posted By wirejock
FWF lines

Probably not a gotcha but I wish I had listened to my friend Jereme and deleted all the oil and fuel lines. Granted I'm off reservation with the RV10 oil cooler mounted on the firewall but the VA-136...
Forum: RV-7/7A 04-16-2021, 08:37 AM
Replies: 20
Views: 2,847
Posted By wirejock
Truck driver

Add to the issue. There's a shortage of truck drivers. Stuff eventually ends up in a truck. I have a Class A but no way I want to go back to driving.
Forum: RV-7/7A 04-15-2021, 06:55 PM
Replies: 1,913
Views: 1,241,372
Posted By wirejock
Passthru

Yes. IO360M1B with dual P-mags.
Passthrus are pretty much what you are planning. One each side. One high, one low voltage. Note locations for control cables. Especially the throttle cable on the new...
Forum: Tools 04-15-2021, 03:53 PM
Replies: 0
Views: 190
Posted By wirejock
Modified tools

Anyone that follows my blog knows I love home brew tools.
Here's the latest addition to the modified tool collection.
The nut on the engine side of the motor mount is almost impossible to get a...
Forum: RV-7/7A 04-15-2021, 03:45 PM
Replies: 1,913
Views: 1,241,372
Posted By wirejock
Engine Mounted

Not anywhere near as bad as I thought it would be. By myself. I've swapped a few engines in cars so I applied a few tricks.
10426
Forum: Primers 04-14-2021, 04:52 PM
Replies: 68
Views: 26,011
Posted By wirejock
Prep

1. Yes. Read this. https://wirejockrv7a.blogspot.com/p/paint.html
I'm no expert but spent alot of time studying surface prep for paint.
2. Read #1 again.
3. Because the paint shop can't accept...
Forum: RV-14 04-14-2021, 09:02 AM
Replies: 15
Views: 860
Posted By wirejock
Help

EAA Chapters are common. All are unique. Attend a few different Chapter meetings and decide. In addition to assistance and knowledge, many have tools you can borrow. Stuff like scales or other...
Forum: RV-14 04-13-2021, 05:35 PM
Replies: 15
Views: 860
Posted By wirejock
Yes. My advise is find a Mentor and build at...

Yes. My advise is find a Mentor and build at least one. Then drill it apart and do it again. Then go home and lather, rinse, repeat. Sound dull but it develops skills.



Yes. Unless you get lucky...
Forum: RV General Discussion/News 04-13-2021, 10:09 AM
Replies: 30
Views: 2,391
Posted By wirejock
One piece windshield trim

I envy that kind of skill. Beautiful work.
Since I lack the skill and the patience to learn it, I made a one piece fiberglass trim. Reason is, if for any reason the windshield has to be replaced,...
Forum: Safety 04-12-2021, 05:54 PM
Replies: 59
Views: 6,271
Posted By wirejock
Balance

My guess is they tried to balance the control surface with all the linkage and controls attached. Can't imaging 1 lb.
Forum: Electronic Ignition Systems 04-12-2021, 10:31 AM
Replies: 67
Views: 7,850
Posted By wirejock
D-sub pins

I haven't reached that point yet so this is just an idea. How about crimping a D-sub pin on each?
Forum: RV-7/7A 04-12-2021, 09:42 AM
Replies: 34
Views: 3,655
Posted By wirejock
FOT

Hopefully 24 is enough. Pretty basic glass. However, I'm using the Advanced Control Panel. It has power and ground and handles the power, audio and data circuits. FOT is installed roughly center...
Forum: RV Building Tips/Techniques 04-11-2021, 06:56 PM
Replies: 9
Views: 1,078
Posted By wirejock
Critique

Not sure I would call that oil canning. Once all the parts are riveted, wavy stuff like that usually lays down flat. Oil canning is a lanel that doesn't lay flat after assembly. You press down on one...
Forum: RV General Discussion/News 04-11-2021, 03:08 PM
Replies: 41
Views: 2,070
Posted By wirejock
Motorcycle

I miss my Goldwing. I could drag the pegs on that bird. It just wasn't practical anymore. Buddys stopped riding. Most of us switched to off roading. Sweetie didn't ride with me anymore. We put 50K on...
Forum: RV-14 04-11-2021, 11:09 AM
Replies: 4
Views: 288
Posted By wirejock
Phone cable

Stuff is pretty cheap. Home Depot. Buy it with ends unless you have a crimper. There is a difference in connectors. Solid and stranded conductors and they are not interchangeable. Use the wrong ones...
Forum: RV General Discussion/News 04-10-2021, 09:10 PM
Replies: 30
Views: 2,391
Posted By wirejock
Fairing

That is some impressive work.
Forum: RV General Discussion/News 04-09-2021, 09:15 PM
Replies: 29
Views: 2,582
Posted By wirejock
Low budget

If you don't mind waiting and watching classified like a hawk, you can build as cheap as you're willing.
Used tools
Started kits
Used low time engine and prop
Gently used avionics.
Probably still in...
Forum: RV-7/7A 04-09-2021, 09:10 PM
Replies: 19
Views: 825
Posted By wirejock
Baffle mod

I'm subscribing as well. So what is this "mod" of which you speak?
Forum: RV General Discussion/News 04-08-2021, 06:22 PM
Replies: 5
Views: 711
Posted By wirejock
Shop

That's a nice shop Brandon. Great start.
Start watching VAF Classifieds like a hawk. You might get lucky and procure some used tools cheap. The practice kits are cheap and a Mentor would be happy to...
Forum: RV-14 04-07-2021, 08:12 AM
Replies: 9
Views: 806
Posted By wirejock
Oil cooler

Where does the oil cooler get mounted?
Forum: RV-8/8A 04-06-2021, 06:33 PM
Replies: 23
Views: 2,625
Posted By wirejock
Rudder trim

Brilliant trim tab. Filing that one for someday when my bird is flying.
Forum: Electrical Systems 04-04-2021, 04:04 PM
Replies: 9
Views: 361
Posted By wirejock
Grounds

First thing I would do is disconnect the last install and check the grounds. Sounds like a ground problem to me.
Forum: RV Building Tips/Techniques 04-04-2021, 11:40 AM
Replies: 14
Views: 778
Posted By wirejock
Drill

Round the tip and lube then use a drill to run the pin in. My wingtip hinge pins were a best at first. Couple of cycles with the drill and they go right in.
Forum: RV General Discussion/News 04-03-2021, 07:45 PM
Replies: 6
Views: 587
Posted By wirejock
Water bottles

Tip from my Mentor Dave
Buy a case of small water bottles. Drink the water. It's good for you. Dry the bottles and label. Best and cheapest storage. Even if you drop one, almost nothing...
Forum: RV General Discussion/News 04-03-2021, 04:12 PM
Replies: 6
Views: 587
Posted By wirejock
Rivet sorting

Bloddy brilliant idea. Submit that to Kitplanes.
Forum: RV-8/8A 04-02-2021, 07:26 PM
Replies: 11
Views: 1,277
Posted By wirejock
RV Bits

I have the plenum and just bought a set of upper and lower fairings. Sure hope everything fits or I will be an unhappy camper. Expensive parts and they take a long time to float over from the far...
Forum: RV Building Tips/Techniques 04-01-2021, 05:41 PM
Replies: 4
Views: 410
Posted By wirejock
Foam mock up

Love that idea!
Forum: RV General Discussion/News 04-01-2021, 03:09 PM
Replies: 69
Views: 6,563
Posted By wirejock
Engine cleaner

I've used MMO many times, to clean auto engines. Squirt small amount in the carb. I use Sea Foam now. Can in the gas tank. Pour a little in the oil and drive for a bit before changine oil. Stick a...
Forum: RV-7/7A 04-01-2021, 03:04 PM
Replies: 172
Views: 129,136
Posted By wirejock
Panel platenut strips

Ok. Don't make this mistake. These two strips (photos) are riveted to the top skin. They each have platenuts for screws holding the panel. They are not symmetrical with respect to the screws but they...
Forum: RV-12/RV-12iS 03-31-2021, 07:17 PM
Replies: 22
Views: 2,418
Posted By wirejock
Kirker

Totally possible. Just going by what the Kirker Tech Support guy told me.
Forum: RV Building Tips/Techniques 03-31-2021, 07:10 PM
Replies: 10
Views: 459
Posted By wirejock
Measure

Yep. Measure carefully. Which is the issue. Tube out of round? Fix that first.
The rod end can be chucked in the bench drill and polished down with some fine emery.
It's important they fit. On the...
Forum: RV General Discussion/News 03-29-2021, 04:16 PM
Replies: 14
Views: 907
Posted By wirejock
Kits

There is a minimal downside and significant advantage. By the way, there are five kits. Empennage, Wings, Fuse, Finishing, Firewall Forward.
SBs are few and Vans is really good about SB kits.
If you...
Forum: RV-9/9A 03-29-2021, 10:32 AM
Replies: 3
Views: 243
Posted By wirejock
Slider seal

That's how it's supposed to work. I didn't install mine. I will find out how bad it leaks first.
Forum: RV General Discussion/News 03-29-2021, 08:41 AM
Replies: 6
Views: 322
Posted By wirejock
Part numbers

Just in case...
When in doubt, measure.
AN part numbers have meaning.
AN426AD3-4 for example.

The 3 is three 32nds in diameter
The 4 is four 16ths in length.

Don't get me started on MS part...
Forum: RV General Discussion/News 03-29-2021, 08:13 AM
Replies: 59
Views: 3,247
Posted By wirejock
Platenut

I used to refer to them as plate nuts but kept getting corrected incorrectly so I switched to nut plate. My blog and my airplane have both.

So is it Cleco or Cleko?
:D:D:D:D:D
Forum: Tip up canopy vs. Sliding canopy 03-28-2021, 01:56 PM
Replies: 14
Views: 941
Posted By wirejock
Plan ahead

Not there yet but I made the choice to finish the top skin and windshield before avionics so I'm paying the price. No access panels for me either. I've spent a lot of time under auto panels so I...
Forum: RV Building Tips/Techniques 03-28-2021, 01:48 PM
Replies: 20
Views: 1,213
Posted By wirejock
Grommet

What he ^ said. I also have a rounded angle probe I use for this. A little silicone grease to lubricate and work it in. I've put in a few VW windows. :D
Forum: RV-12/RV-12iS 03-28-2021, 09:21 AM
Replies: 22
Views: 2,418
Posted By wirejock
Jet Flex SB

The standard colors are all semi flat or matte. I added flattener to the gray. The solid black is only sold as flat. It's pricey product. Catalyst has limited shelf life so keep it in the shop...
Forum: RV General Discussion/News 03-28-2021, 09:09 AM
Replies: 18
Views: 1,346
Posted By wirejock
Replace

I disagree a little. Yes the rib would probably be fine but, we pay a lot for these kits and should expect everything to arrive intact. Replace everything.
Forum: RV-12/RV-12iS 03-27-2021, 05:56 PM
Replies: 22
Views: 2,418
Posted By wirejock
Interior paint

What John ^ said.
I also painted parts. I wanted rivets and screws to show. Jet Flex SB over P60G2.
If I did it again, I would spray Kirker Enduro Prime and leave it. It comes in white, gray &...
Forum: RV Building Tips/Techniques 03-27-2021, 04:51 PM
Replies: 20
Views: 1,213
Posted By wirejock
Grommet

Warm it up, apply some lube and work it. I've worked quite a few grommets and o-rings over stuff I never thought they would clear.
Forum: Fiberglass 03-27-2021, 04:20 PM
Replies: 1
Views: 373
Posted By wirejock
Fiberglass fun

Excellent adventure. Keep trying techniques. It will make the final work "fly".
Try one of these on the angle grinder. Be careful. They really carve up...
Forum: RV General Discussion/News 03-27-2021, 04:11 PM
Replies: 69
Views: 6,563
Posted By wirejock
Popcorn

Oh! There it is. Burned popcorn. Now the thread stinks. :D
Forum: RV-9/9A 03-27-2021, 11:23 AM
Replies: 11
Views: 1,047
Posted By wirejock
Dimple tool

My first choice for something like that is a Cleveland Vice Grip Dimpler.
Second is the pop rivet dimple tool
Third is a 3/16" gun set. The dies fit in the set. Turn pressure down to about 10 psi...
Forum: Steam Gauges 03-27-2021, 10:48 AM
Replies: 8
Views: 864
Posted By wirejock
Static port

You didn't mention what brand of flush port. Sounds a bit like a SafeAir.
Some builders, me included, use them with sljght modification.
Drill the flush port and the fuse hole for the Vans rivet...
Forum: RV-10 03-26-2021, 03:21 PM
Replies: 22
Views: 1,348
Posted By wirejock
Inventory

They will e-mail an inventory shipping list (BOM). Call and ask for it. Very useful.
I wouldn't delete the tips. You won't get full price credit. If you change your mind, they will be on the shelf....
Forum: RV-7/7A 03-26-2021, 03:03 PM
Replies: 2
Views: 249
Posted By wirejock
Doh! Now I feel really stupid but thankful. I...

Doh! Now I feel really stupid but thankful. I would have looked for that part forever. Thanks.
9720
Forum: RV-7/7A 03-26-2021, 02:21 PM
Replies: 172
Views: 129,136
Posted By wirejock
New Nose Gear

Probably not a gotcha but much easier to assemble if you alter the order. Follow the red numbers.
U-01407 first
U-00020 and Elastomer pads second. Bolt the assembly to the gear leg.
Install the gear...
Forum: RV-7/7A 03-26-2021, 02:16 PM
Replies: 2
Views: 249
Posted By wirejock
Fairing Attach Bracket

I don't see the part in my inventory or anything similar in the parts bin. No part number on the plans. It must be smalll with #8 screws and nutplates.
DWG C1
Anyone know the part number.
Fairing...
Forum: RV-7/7A 03-26-2021, 08:33 AM
Replies: 1,913
Views: 1,241,372
Posted By wirejock
Templates

Don't bother with trying to layup a perfect shape or use full size sections.
Draw lines you can see through the layup. Cut the pieces 2" longer or wider. A bit of waste but much easier. Lay them...
Forum: RV-7/7A 03-25-2021, 08:18 PM
Replies: 1,913
Views: 1,241,372
Posted By wirejock
Canoe

Congratulations! Build on.
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