VAF Forums

VAF Forums (https://vansairforce.net/community/index.php)
-   Traditional Aircraft Engines (https://vansairforce.net/community/forumdisplay.php?f=21)
-   -   Lycoming Superiority (https://vansairforce.net/community/showthread.php?t=6562)

rv6ejguy 10-20-2006 11:59 PM

Quote:

Originally Posted by Walter Atkinson

2) The durability of the 3350 was widely varying, depending on how it was run. Some had dismal service while others (like AA) had absolutely wonderful service out of it. The AA experience was actually amazing. I know Captain John Miller (age 100 and still quite sharp--he flew his Bonanza into OSH at age 98--SOLO) who flew 80,000 hours behind the TC-18 and claims he never shut one down. (He had 20,000 hours flying them four at a time.)

3) The best of the best fighters being water-cooled? Yep. Most combat P-51 enignes were changed at 100 hours. Great TBO, huh? About the best you can hope for out of a P-51 engine, babying it, is 600 hours. That's not a stellar record. Let's just remember why it was considered a greeat fighter... it wasn't the engine's service record.

4) An IO-360 Lyc has a BSFC(min) of approximately .39. The mixtures mentioned with the BSFC above that number are ROP mixtures. BSFC(min)--the measure of the engine's efficienc--is NEVER found at a ROP setting. BSFC(min) is always in the neighborhood of 40dF LOP. For example, takeoff BSFC is in the nieghborhood of .68 to .72, depending on several factors. That's not where you measure the BSFC!

5) The Subaru. At under 500 hours, that's not a great claim of longevity. Was it MAX POWER? I doubt that. Many of the Lyc. and TCM engines are rated to run to TBO at max rated power.

The auto industry is doing some really good things, but let's not get too carried away when comparing them to aviation engines. They have a long way to go.

Walter

My dad has 2200 hours on the Argus, 4X R3350s. In that time he had to shut one down and these were babied (low altitude, low power settings) compared to airline service. I've got calls out to some others who've flown these engines and even to the chief engineer on the two Martin Mars' up here in BC (still flying them).

I think all fighter engines in WW2 were being pulled at less than 200 hours, air and liquid cooled, assuming it lasted that long with no bullet holes in them. In Canada we had DC-4s called Northstars, these used 1760 hp Merlins in place of the radials. They were flown by the RCAF and TCA (now Air Canada). 35 mph faster than the normal DC-4. They ferried a lot of US and Canadian troops to Korea in the '50s and had excellent reliabilty but were reputed to be deafening to ride in.

BSFC can be measured at any air/fuel ratio but is generally measured on dynos at best power and best economy mixtures depending on application. On auto race engines, we generally see best power BSFC figures in the .52-.56 range. A lower cruise rpms, most stock auto engines available in the last 15 years are in the .43-.48 range WOT.

Yes, the Subaru record was run at WOT, about 6000 rpm for 17 days with 3 cars, around the clock. Much higher stresses than what would be seen in aircraft use. Many Lycos and Contis have a 5 minute max power rating and of course as soon as you start climbing, hp is falling off in atmo engines so you are taxing it even less.

Here is an excerpt from GM Powertrain on what they run their engines through if you doubt the strength of auto engines. WOT test 400 hours at 4400-6500 rpm.

Thermal test: 4000 rpm until coolant reaches 260F. Stop it. Rig drains hot coolant, they pump in 0F coolant and wait for block to reach 0F, start it, immediately got to WOT and 4400 rpm. Run it to 260F (about 11 minutes) do it again-600 to 1600 cycles!

Transmission test: WOT and go through every gear to 6200 rpm. Closed throttle to idle in 1st gear- repeat. This is one cycle. They run up to 60,000 cycles! Very hard on rings and transmissions (usually wears out 4-5 transmissions in this test).

Idle test- 2000 hours at idle to test oil flow. Oil taken to 280F.

If it can take this, running along at 4000 or so in cruise is nothing.

As we all know, plenty of aircraft engines don't make it to overhaul without being opened up, especially ones infrequently flown. Ones frequently flown seem to do much better but there is no magic here.

gmcjetpilot 10-21-2006 12:52 AM

Interesting
 
Quote:

Originally Posted by rv6ejguy
Many Lycos and Contis have a 5 minute max power rating and of course as soon as you start climbing, hp is falling off in atmo engines so you are taxing it even less.

Not my Lycoming, but I know what you're talking about. Even the B767 has a MAX power time limit. :D I don't think there's any doubt the modern auto engine have earned respect from a reliability stand point. My Acura/Honda has 225,000 on it. Still there's no question a Lycoming's (with out a t/o limitation) can fly @ 100% all day as long as temps/pressures are green.

Andy_RR 10-21-2006 05:47 AM

which is best?
 
I think this thread could go on for ever and ever. In the end, if you analyse what people expect when they choose a particular path, it's pretty easy to judge aforehand whether they are heading for disappointment or delight.

In my opinion, if you choose an auto engine conversion over a Lyclone, hoping for a huge leap forward in some particular area without any other compromises, you will certainly be disappointed.

If you are doing it to capture some incremental improvements in some areas, whilst knowingly being prepared to compromise in others, you will probably be satisfied - maybe even more than satisfied.

A

David-aviator 10-21-2006 06:39 AM

Quote:

Originally Posted by Andy_RR
I think this thread could go on for ever and ever. In the end, if you analyse what people expect when they choose a particular path, it's pretty easy to judge aforehand whether they are heading for disappointment or delight.

In my opinion, if you choose an auto engine conversion over a Lyclone, hoping for a huge leap forward in some particular area without any other compromises, you will certainly be disappointed.

If you are doing it to capture some incremental improvements in some areas, whilst knowingly being prepared to compromise in others, you will probably be satisfied - maybe even more than satisfied.

A

Yes, the thread does seem to have a life of its own. Some of the posts, like mine, are not very deep, others are very informative.

If one is inclined to spend a great deal of time messing around with experimental aircraft, there is an element of curiousity which goes beyond simply wanting the best. The Egg came into my life mostly out of an urge to be doing something different. Same reason for jumping from the canard world into RV's. Both are interesting and very different.

Bottom line, there is no best choice for everyone, only best choices for individuals.

dd

rv6ejguy 10-21-2006 08:28 AM

Quote:

Originally Posted by Andy_RR

In my opinion, if you choose an auto engine conversion over a Lyclone, hoping for a huge leap forward in some particular area without any other compromises, you will certainly be disappointed.

Absolutely. I'd agree that even the best auto conversion is unlikely to do anything much better than the current air cooled engines except be smoother, burn less oil and perhaps cost less (if you don't count your development time :eek: ). Performance in the air, probably not much different. For me, it is the tinker, design, fabrication, validation part that is of interest plus having something different from the masses. For others buying FF packages, it is turn the key, fly it, smooth power and possibly the difference aspect again. Hey whatever turns your prop. :)

xl1200r 10-21-2006 12:10 PM

Anybody have a link to this 6,000rpm, 19 day, 100mph average Subaru race test report?

I'd like to read it only because I know that 100mph in my car is not WOT, and it's far less than 6,000rpm (I do understand these are averages as well, hence my wanting to read the actual report).

Lots of interesting stuff in here - I'm still not convinced, but I'm a newbie so who knows ;)

rv6ejguy 10-21-2006 12:43 PM

The link is now dead but the meat of it was Subaru took 3 1989 production Legacy's and under FAI supervision set a record of 100,000 km at nearly 135 mph average speed in 19 days. They only stopped for gas, tires and driver changes. Wide open the whole way. No engine problems and all 3 cars finished.

My uncle and cousin were in Italy on business last year and rented a Ford Focus (2L Zetec engine). On the Autostrada they cruised at between 180 and 200 km./hr- almost WOT. They said they were in the lower 50% as far as speed goes and were passed by hundreds of cars over three days of driving. They race karts but said it was still quite an experience. This is simply common in many European countries and especially Germany. I have several friends that cruise at 200-250+ km./hr. on the Autobahn that either live there or rented Opels, BMWs or Mercedes while on vacation. They didn't report the sides of the road littered with broken cars.

Kevin Horton 10-21-2006 01:06 PM

According to Wikipedia:
Quote:

The original Legacy speed record was set between January 2nd and 21st, 1989, with a Japanese-spec RS sedan at the Arizona Test Center outside of Phoenix, Arizona. It broke the 100,000 km FIA World Land Endurance Record by maintaining an average speed of 138.780 mph (223.345 km/h) for 447 hours, 44 minutes and 9.887 seconds, or 18 1/2 days. Pit stops were made every two hours with a driver change and refueling, while tire changes were made at 96 hour intervals, or every 13,400 miles driven.
It is also mentioned on main Subaru web site, and the Subaru New Zealand site. I recall reading about it in a car magazine at the time. Given that the average speed includes the time for pit stops, tire changes, etc, the speed on the track must have been over 140 mph, and must have been fairly close to full throttle.

Edit - Found a bit more info. At first it looked strange that the FIA site showed the record as being held by Saab at 132 mph, but then I discovered that the Saab record was in a different class.

David-aviator 10-21-2006 01:14 PM

Longevity factor....
 
Quote:

Originally Posted by rv6ejguy
Thermal test: 4000 rpm until coolant reaches 260F. Stop it. Rig drains hot coolant, they pump in 0F coolant and wait for block to reach 0F, start it, immediately got to WOT and 4400 rpm. Run it to 260F (about 11 minutes) do it again-600 to 1600 cycles!

Transmission test: WOT and go through every gear to 6200 rpm. Closed throttle to idle in 1st gear- repeat. This is one cycle. They run up to 60,000 cycles! Very hard on rings and transmissions (usually wears out 4-5 transmissions in this test).

Idle test- 2000 hours at idle to test oil flow. Oil taken to 280F.

If it can take this, running along at 4000 or so in cruise is nothing.

As we all know, plenty of aircraft engines don't make it to overhaul without being opened up, especially ones infrequently flown. Ones frequently flown seem to do much better but there is no magic here.

I made one of my weekly round robbin local cruises this morning (before the rain moves in) looking for someone to lunch with and chat. Not much luck as one airport is closed for runway resurface and 2 others very quiet. One friend was doing some touch up interior work on a Cub and that was about it. Guess the empending weather kept pilots away from their usual haunts. I commented to a tower guy about how quiet it was and he agreed, it was unusual for a Saturday morning.

These local cruises with the H6 are at 3094 rpm (prop 1700), and usually block in with about 1.1 on the Hobbs. Fuel burn comes in at 5 to 6 gallons for such a flight.

At 3100 rpm, the H6 is loafing. Even at take off power, it turns up just 4900, red line is 6000. The early Egg H6's are derated because they are married to the original 2.5 Sub PSRU at 1.82:1. Current deliveries will be with the 2:1 PSRU. I've considered upgrading to the 2:1 drive but have decided not to as a different prop would be needed to take advantage of the ratio. It is not worth the money. The airplane typically breaks ground in 400-500' as is and at the lower rpm for all ops, the H6 should last about 2 life times.

The December EGG delivery schedule is set for 56 engines. Builders are making the leap but like getting married, nothing is for sure. :) So far I don't regret making the plunge.

dd

rv6ejguy 10-21-2006 04:53 PM

Quote:

Originally Posted by Kevin Horton
According to Wikipedia:
It is also mentioned on main Subaru web site, and the Subaru New Zealand site. I recall reading about it in a car magazine at the time. Given that the average speed includes the time for pit stops, tire changes, etc, the speed on the track must have been over 140 mph, and must have been fairly close to full throttle.

Edit - Found a bit more info. At first it looked strange that the FIA site showed the record as being held by Saab at 132 mph, but then I discovered that the Saab record was in a different class.

Thanks Kevin. I think the Subaru class record was broken last year by a MB turbo diesel- 100,000 MILES at over 145mph. Can't find that link either now.
The point being in both cases, if these engines were not up to the task to being flogged WOT at high revs, they'd frag well before a week of this abuse.

I don't really beat on my Sube, never over 4600 rpm and only 37 inches for T/O, 25-30 in cruise. Just hums along.


All times are GMT -6. The time now is 01:12 AM.