Bonding hinges to cowling pieces
 

I'm heading to the Home Depot Aviation Store today, and was wondering if anyone can recommend a particular epoxy glue (or any other type of adhesive) that has worked well in bonding the hinges on to the cowl pieces (as the plans recommend). I'm out of pro-seal, or I'd just use that.

Thanks in advance!

epoxy
 

Hey Rick,
I just used West Systems epoxy to bond the hinge halves to the cowl. Make sure you clean both the cowl part and the aluminum part well (use a dewaxer type product) so the epoxy bond isn't comprimised by the presence of wax or oil. Then rough up the adhesive area on the cowling and hinge with 60 grit, apply the epoxy, cleco everything in place and start riveting. I also drilled a few holes (in between the rivets) in the aluminum hinge so the epoxy could flow through it. I'm not sure that last part makes any difference...
Make sure you have some acetone handy to keep your riveting surface and squeezer clean.
Good luck!

West system
 

Hi Rick,
From what I've read on here, most builders use West system epoxy from Spruce. You may also be able to find it at a Marine supple store.

Regards,
Pierre

I used West System for pretty much all of my epoxy needs. Aircraft Spruce sells it, along with a nice & easy pump kit that takes the weighing & guesswork out of the equation.

http://www.aircraftspruce.com/catalo.../westepoxy.php

i.e. kit A-1 (fast) or A-2 (slow) + pump kit 01-00318

Grab some wax-free mixing cups:
http://www.aircraftspruce.com/catalo...mixingcups.php

Some mixing sticks:
http://www.aircraftspruce.com/catalo...xingsticks.php

Some micro balloons:
http://www.aircraftspruce.com/catalo...es/bubbles.php

Some flox:
http://www.aircraftspruce.com/catalo...ckedcotton.php

...and you'll be good to go for pretty much all your epoxy/filling needs.

I just used my regular West Systems epoxy resin with some flox mixed in.

Paul

Duplicate thread...

http://www.vansairforce.com/communit...ad.php?t=19115

West Systems
 

I used WS with Flox and microfiller mixed in. If you are going to use 'over the counter epoxy' make sure you get at least 30 minute set time. This will give you about 20 minutes of work time as you rivet.

FWIW, get a good scale (balance beam or electronic), something that measures in grams, and start mixing your epoxy by weight.

I know a lot of guys use the cheap can pumps with some success, but sooner or later you'll get a bad batch due to improper ratio (bubbles, pump leaks, etc). A balance beam scale is always reliable.

A scale graduated in grams lets you mix very small quantites (like 12 grams) with perfect accuracy. With epoxy at $100 p/gal, it is nice to cut down on waste.

Dixie Hot cups, from your local Costco etc. have a plastic interior coat, not wax. Must be Hot cups, not Cold cups. A lot cheaper than the uncoated stuff.
Don't use foam cups ever. They will melt during the exotherm.
For mixing, you can get Popsicle sticks from your local Crafts store.

Here's another try
 

Okay, has anyone used just some simple epoxy glue one can find at a hardware store? I'm trying to avoid the high-dollar purchase/waiting (from Aircraft Spruce) for something that is just an "extra" step in the plans.

I live out in the sticks (Del Rio, TX) so hoping to just get something adequate at the Home Depot Aviation Dept. If I gotta go with the Aircraft Spruce purchase, so be it, but was hoping to do something a little easier.

Thanks!