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+1 to Bill's comment. I mirror his comments exactly!
And as for workspace. A ton of work can be done in a very small space. (I.e. Deburring and filing down shear marks). I did most of mine in the basement in front of the tv on a drop sheet. I think 50% of build time is in edge/hole prep??? :p:p |
Not really a large power tool but a quality hand squeezer like the "Main Squeeze" from Cleaveland Tools was a little more expensive than the others but totally worth it to me.
Bevan |
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I think one of my best bench tool purchases is the 1" belt sander from Harbor Freight. This tool is about $45 or less and will a pretty fine grit (220) it works great for rounding corners or smoothing cut edges. I built a little fence for mine out of 1/4" x 1" aluminum bar that I screw to the work surface. I use that to square up the end of cut angle or tubing. It works great.
I also bought a 10" disc sander from Harbor Freight. This tool is useful but its limited. It is a little too powerful for most of the work that we do on aluminum even with a fine grit disc. I thin a combination disc / belt sander might be a better choice. Sometimes we do have longer edges that need to be sanded and the disc sander just doesn't work for that either. Just a comment on the band saw. I had one before starting my build and it is very helpful. I don't think you "need" it until later in the build when you are making more little brackets and etc. It is helpful for cutting some of the different shapes that we need to cut during the build. So I understand you desire to get you shop organized up front. But make sure you are really going to enjoy this build process. It does take a special personality to enjoy this type of project. It is a lot of work and if you don't get excited seeing some stupid little bracket that you made riveted on then it may not be for you. Many builders start and don't finish their projects. I'm still building so that could even be me but I have that excitement when I see big pieces going together that motivates me to the next step. My point is it might be a better idea to start on the tail section where not that many tools are required and see how it goes before you spend a bunch of money on tools outfitting the perfect shop. Not trying to discourage you here, just trying to be realistic. There is a certain excitement of building your own plane but you need to look within yourself and evaluate whether you are really cut out for this type of project. |
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